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i-aluminium kunye nealuminium ingxubevange intonga eyahlulayo ngokuqhubekayo kunye nemveliso yokuqengqeleka komgca

i-aluminium kunye nealuminium ingxubevange intonga eyahlulayo ngokuqhubekayo kunye nemveliso yokuqengqeleka komgca

Iimbonakalo

Ingqondo yoyilo lwesizukulwane sesine sealuminium intonga yokuphosa kunye nokuqengqeleka kwemveliso yokugaya imveliso kukunyusa kunye nokuphucula izixhobo zekhompyuter ukuqinisekisa ukusebenza okuzinzileyo komda wokuvelisa, ukunciphisa iindleko zokusebenza, ezoqoqosho, ezinobungqongileyo kunye nekhabhoni ephantsi, kunye nokuvelisa i-aluminiyam kunye neentonga ze-aluminiyam ezisemgangathweni ongcono. Isizukulwana sesine-ivili lokuphonsa umatshini wevili lomatshini sisebenzisa isakhiwo esime-H esomeleleyo, esiphucula ubomi benkonzo yevili lekristale. Sebenzisa ityhubhu yokuhambisa amanzi kunye nesikhokelo esithe tyaba sokugalela i-aluminium etyhidiweyo kwisikhunta kakuhle, ngaphandle kwesiphithiphithi kunye noxinzelelo, umjelo wokuhamba we-intermediate fort ye-aluminium yangaphakathi ye-oxide yefilimu ayitshatyalaliswanga, kwakhona ukunciphisa ukungeniswa kwe-aluminium oxidation engamanzi iqinisekisa umgangatho weentonga zealuminium; ilitye lokusila liqengqeleka lisebenzisa ii-racks ezi-2 ezizimeleyo zokuhambisa, + kwaye zidibanisa izinto eziluncedo ze-aluminium alloy rolls kunye ne-aluminium eqhelekileyo yokugaya amandla, okuphucula amandla kunye nokusetyenziswa kweendawo zobomi; intonga entsha ekhokelayo yamkela inkqubo yokwenza ityhubhu yokukhwela ityhubhu yamanzi, imveliso enelungelo elilodwa lomenzi (inombolo yelungelo elilodwa lomenzi), akukho bhotolo, akukho mingxunya, akukho kuthintela intonga, ezoqoqosho, ezinobungqongileyo, kwaye zinongcoliseko-free. Ingasetyenziselwa ngokuthe ngqo iintonga zombane zealuminium. , Intambo engenamlinganiso kunye netyhubhu ekhutshiweyo, efanelekileyo ngakumbi kwimveliso yealuminium kunye nealuminium alloy rod. Umgca wemveliso unokudityaniswa ngombane kwaye uhambelane nesantya sokuphosa, isantya sokuqengqeleka, isantya sokutsala kunye nesantya sokuthatha ukuqinisekisa ukuba umgca wemveliso ungqamene kwaye unokulungiswa ngexesha lokusebenza, ukwenza umsebenzi ube lula kwaye ulungele.

A, ukusetyenziswa kwezixhobo

Lo matshini wamkela inkqubo yokuphosa ngokuqhubekayo kunye nokuqengqeleka ukuvelisa iintonga zealuminium kunye nealuminium alloy rods. Izinto zokwenza izinto zenziwe nge-aluminium engots, i-electrolytic aluminium engamanzi okanye i-aluminium alloys, kunye neentonga zealuminium okanye ialuminium alloy rods enobubanzi obuyi-9.5mm kunye no -12mm.

2. Ukwakhiwa kwezixhobo

1. Isixhobo segama: UL + Z-1600 + 255/2 + 10 intonga yealuminiyam eyahlulayo ngokuqhubekekayo kunye nomgca wemveliso yokusila

2. Izinto eziphambili zezixhobo: umatshini wokuphosa ivili ezine, ukubamba kwangaphambi kokusebenza, ukucheba isixhobo, isixhobo esisebenza ngokuthe nkqo, isixhobo sokuphindaphindeka sokuphindaphindeka, isixhobo esisebenzayo sokuhambisa ukutya, i-255/2 + 10 ialuminium ingxubevange yentonga eqhubayo yokusika, ityhubhu Izixhobo zokubopha intonga yokuhambisa amanzi ehamba phambili (akukho ntonga yokukhokela ioyile, ukubambelela ngasemva okusebenzayo), iplum ityatyamba isakhelo sokurhoxisa intonga kabini, isixhobo sokuqengqeleka sokujikeleza kwesixhobo seemulsion, isixhobo sokuqengqeleka sokuthambisa isixhobo sokuhambisa ioyile, inkqubo yemveliso yolawulo lombane. (Qaphela: Iseti ye-aluminium yokunyibilikisa iziko, ebambe eziko kunye nokuhlamba kufuneka zi-odolwe ngokwahlukeneyo. Inkqubo yokupholisa engaphandle komatshini wokuphosa kunye nenkqubo yokupholisa isixhobo sokufudumeza ubonelelwa ngumsebenzisi)

Inkqubo yesithathu, elula

1. I-aluminiyam ingot → ialuminiyam etyhidiweyo (ialluminiyam) → ukusulungekiswa kwealuminiyam etyhidiweyo → isampulu → ugcino lobushushu kunye nokuma → ukuhluza → ukuphosa → ibhilethi yokupholisa → ukutsalwa okusebenzayo kwe-billet shear phambi kokuhanjiswa kwe-ingot → (ulungelelwaniso) → (ubushushu bokungenisa) → ekuqengqeleni → ukuqengqeleka → intonga yokukhokela ioyile (ukucima) → (emva kokubambeka) → intonga eqhubekayo ejijekayo → intyatyambo ityatyamba intonga yesibini ifumana → ukubopha → ukulinganisa intonga yealuminium → ukujonga → ukugcinwa.

2, ene-aluminium elungileyo etyhidiweyo okanye ulwelo olutyhidiweyo lwe-aluminium (ingxubevange ye-aluminiyamu) ngesithando somlilo esidlula kumjelo wokuhamba, kungena ivili caster ngokuqhubekekayo iphosa indawo eyi-150 0mm 2 yelengile -yenziwe ingot. Ii-ingots zondliwa kwizikere zokuqengqeleka ngokutsala okusebenzayo ukusika ii-ingots zenkunkuma,

(Emva kokulungisa ubushushu beqondo lokufudumeza rhoqo), indlela yokondla ezenzekelayo yokondla ii-trapezoidal ingots kwintonga yokugaya, i-conic roller yamanzi yohlobo olungenantonga yokukhokela ioyile kunye nokuqhubeka ujikeleze intonga, ibhloko yokuluka kabini.

Isine, imigca ephambili yeeparameter zobugcisa ezikhethiweyo

Production aluminum rod diameter Ф9.5mm , Ф12mm, Ф15mm
Maximum theoretical production capacity 1.6-3.5 iitoni / iyure (.9.5mm i-aluminium kunye nealuminium alloy rod)
Ubungakanani obupheleleyo bezixhobo eziphambili 45 × 7.8 × 5.1 m (Ngaphandle kwesithando somlilo kunye nenkqubo yokujikeleza okupholileyo)
Ubunzima bebonke bezixhobo eziphambili: 62 t (icandelo loomatshini)
Amandla apheleleyo 785kw

5. Inkcazo yobuchwephesha bentsimbi yealuminiyam yentsimbi eyahlukileyo kunye nokuqengqeleka kwemveliso

(1) umatshini eyahlulayo ngokuqhubekayo

Ububanzi bevili leCrystal Ф1 6 00 mm
Ifom yokusika ivili leCrystal Uhlobo lwe-H
Indawo enqamlezileyo yevili lekristale 1500 mm2
Ubume bendawo yecandelo leIngots Ileli-ezimilise
Isantya semoto 500-1 44 0 ngomzuzu
Isantya sokuphosa 11.7-23.4 m / imizuzu
Crystal wheel drive motor 5.5 kw N = 1 44 0r / min (AC, umgaqo wokuguqula isantya sokuhamba)
Ibhanti yentsimbi eqinisa isilinda QGAESZ160 × 200L3
Steel pressure tight cylinder Inkcazo: 10A-5 CBB100B125 (RY-T)
Pouring pot lifting motor Y80 2 -. 4 0.75 kW N = 1390 R & lt / min
Cooling water pressure force 0.35-0.6 MPA
Ukupholisa umthamo wamanzi 60 t/h (internal cooling: 40t/h, external cooling: 20t/h)
Ukupholisa ubushushu bamanzi be 35 ℃

(2) Ukutsala phambili okusebenzayo kunye nokucheba okuqengqelekayo

Injini yokutsala yangaphambili Y132S-4 5.5kw 1440r / min
Rolling shear motor Y180L-6 15kw 970r / min
Shear length of ingot I-700 mm
Izinto ezijikelezayo zesikere W48Cr4V

Ukucheba kokuqengqeleka kuqhutywa yi-AC frequency frequency motor, kwaye inaliti yokunciphisa inaliti iyancipha. Ii-roller ezimbini ze-shear rolling zixhotyiswe ngamacangci amabini ngokulandelanayo ngokuguqa kunye nokusika, kwaye ubude bokusika bu malunga ne-700mm. Izikere eziqengqelekayo zisetyenziselwa ukusika iingots ekuqaleni komgca wemveliso phambi kokuqengqeleka naxa izixhobo zisilela ukuyeka ukuphosa. I-shear eqengqelekileyo ixhotyiswe ngokubekwa kwe-photoelectric, ukwenzela ukuba ikhaba lihlale limile kwindawo ethile.

Ukutsalwa okusebenzayo ngaphambili kubekwe phambi kokucheba okuguqulweyo kwaye kudityaniswa nokucheba okuguqulwayo.

(3) Isixhobo sokolula

There are five straightening wheels, the top two and the bottom three are misplaced.

(4) Frequency doubling induction heating device

Ukuqengqeleka kweentonga ze-aluminiyam, iqondo lobushushu le-ingot liyafuneka ukuba lihlale lingaguquki ngexesha lokuqengqeleka ngokuqhubekayo ukuqonda ubushushu obuqhubekayo. Ukuqengqeleka kobushushu rhoqo luphawu olubalulekileyo lweentonga eziqengqelekayo ze-aluminiyam.

Oku kubandakanya ikakhulu ukufudumeza okungeniswayo, iikhabhathi zonikezelo lwamandla eziphakathi, imilinganiselo yeqondo lobushushu kunye neenkqubo zokulawula ubushushu, njl njl. Inkqubo yolawulo lobushushu iqulathe yokungenisa ifomomitha zefayibha ebonakalayo, izixhobo ezikrelekrele kunye neenkqubo zokuguqula i-analog. Iyakwazi ukuzivumelanisa neemfuno zenkqubo yokushisa kobushushu bonyango ngaphambi kokuqengqeleka kwe-aluminium ingot ingot: ukunyuka kwamaqondo obushushu aphezulu ngama-80 ℃, kwaye kushushu ukusuka kuma-440 ℃ -480 ukuya kuma-490 ℃ -520 ℃; iyaqhubeka ngokuhlengahlengiswa ukuqinisekisa ubushushu obusezantsi be-510 ℃ ukuze budubule.

Amandla amakhulu okuphuma kombane we-IF I-300 kw
Ukuba amandla ombane: 350 HZ
Ubushushu obuphezulu bobushushu bokufudumala kwe-ingot 80 ℃
Ukuhamba kwamanzi okupholisa 15 t / h
Uxinzelelo lwamanzi okupholisa: 0.3-0.4MPa
Isivinini sokuvelisa 8 -12 m / min
Iziphumo eziphezulu 3.88t / h
Imilinganiselo yezixhobo 2200 × 1256 × 1000mm (L × H × B)

(5) Ukuguqa okuqhubekayo okuqhubekayo

uhlobo Iiroli ezimbini kunye neeroli ezintathu zohlobo lwe-Y
Ububanzi bentsimbi Ф9.5mm, Ф12mm
Inani lee-racks 1 2 Jia
Ubungakanani obuqhelekileyo bomqulu -255 mm
Umda wokuhambisa isakhelo esikufutshane 1-2# 58/41 1.42

2-3# 57/42 1.36

3-4# 56/43 1.30

4-12 55/44 1.25

Isantya sokuqengqeleka sokugqibela siphezulu 4 m / s (Elona qondo liphakamileyo lethiyori ye -9.5mm yokuqengqeleka kokugqibela ziitoni ezi-3.5 / ngeyure)
Ukuphakama kweziko elijikelezayo 902.5 mm
amandla ezithuthi eziphambili

1 # Isakhelo seemoto

2 # Isakhelo seemoto

Z4-3 1 5- 3 2  280 kw (DC, N = 75 0 r/min)

55kw (AC)

45kw (AC)

Izinto Roll H13
Indlela yokutyisa isilinda esebenzayo I-CA100B75-AB (10A-5)

(6) Inkqubo yokuthambisa ioyile (inkqubo yokuthambisa kabini yebhokisi yebhokisi)

itanki V = 3 m3 1 pc
Ipompi yomqhubi Y132M2-6 5.5kw960 r / min 2 iiseti
Imodeli yokumpompo 2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets
isihluzo GLQ-80                                1 set
Ubushushu beoyile 35 ℃

(7) Inkqubo yokuthambisa i-emulsion (ukupholisa kabini kunye nenkqubo yokuthambisa yokuthambisa intonga yealuminium)

Impompo yethambiso IS100- 80 – 16 0 A Q = 100m. 3 / H 2 P = 0.5MPa th
Injini yempompo yamanzi Y1 6 0M 1 -6 11 kw 2940 r/min     2
kupholile I-BR0.35 0.6 / 120 35m 2 1
isihluzo I-100-GLQ 2 th

(8) Conic ityhubhu yokuhambisa amanzi ngohlobo lwengxowa yokukhokela isixhobo sokwenza ilogo (ngaphandle kwebhotolo)

1. I-Conic tube roller uhlobo lwamanzi ebhegi yokukhokela inkqubo (inkcazo eneenkcukacha iqhotyoshelwe)

2. Inkqubo yombhobho wamanzi apholisayo (i-emulsion isetyenziswa xa kuveliswa iintonga zealuminium eziqhelekileyo)

3. Ukupholisa kunye nenkqubo yokomisa

Isixokelelwano sokupholisa nokomisa sikwisiphelo esiphezulu senkqubo yombhobho wamanzi okupholisa kwaye sisetyenziswa ikakhulu ukuvuthela amanzi aseleyo kumphezulu wentonga.

3. Isixhobo sokutsala esisebenzayo

Isantya sokutsala 8.9m / s
Imoto utsalo Y132N-4 7.5kw 1440r / min

Isixhobo samkela i-pinch esebenzayo, kwaye ibhombu ihlengahlengisa uxinzelelo. Imoto iqhuba i-pinch roller ukujikeleza nge-V-belt drive, kwaye kwangaxeshanye iqhuba enye i-pinch roller ngokusebenzisa ii-gear ezimbini (i-synchronous), kunye nebhokisi yegiya ifakwe i-oyile ye-organic.

5. Isixhobo sokuguqula intonga yonyaka

Imoto yenxeba 4 kw 1440r / min

Intonga ingena kwi-worm gear shaft phantsi kwe-traction, kwaye emva koko idlule kumbhobho we-pendulum we-pre-deformation, emva koko ujikeleze isakhelo setroli.

6. Yenza isangqa kwitroli

Ububanzi besakhelo sesangqa Ubukhulu: 2000mm
Ubude befreyimu ephothiweyo 1350mm
Ubunzima bentonga yealuminium ejikeleziweyo 2.5-3t