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aluminium thiab aluminium alloy pas nrig nruam casting thiab dov ntau lawm kab

aluminium thiab aluminium alloy pas nrig nruam casting thiab dov ntau lawm kab

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Lub tswv yim tsim ntawm plaub-tiam txhuas pas nrig nruam casting thiab dov zeb ntau lawm kab yog los txhim kho thiab txhim kho cov cuab yeej kho vajtse kom ntseeg tau tias kev ua haujlwm ruaj khov ntawm cov kab ntau lawm, txo cov nqi khiav lag luam, kev lag luam, ib puag ncig tus phooj ywg thiab cov pa roj carbon tsawg, thiab tsim cov aluminium thiab aluminium alloy rods zoo dua. Qhov thib plaub-tiam plaub-wheel casting tshuab siv lead ua lub log txais H-zoo li cov qauv siv zog, uas txhim kho cov kev pab cuam lub neej ntawm lub log siv lead ua. Siv lub raj xa dej thiab kab rov tav kev qhia tsis siv neeg nchuav cov molten aluminium rau hauv pwm kab noj hniav kom zoo, tsis muaj turbulence thiab turbulence, qhov ntws channel ntawm intermediate fort lub puab aluminium nto oxide zaj duab xis tsis raug puas tsuaj, dua li txo tau cov kua txhuas Oxidation. xyuas kom zoo ntawm aluminium rods; lub rolling mills txais 2 kev ywj pheej kis tau tus mob racks + 10 ib qho kev sib kis sib kis racks, thiab kev sib koom ua ke ntawm qhov zoo ntawm aluminium alloy dov mills thiab zoo tib yam aluminium dov mills hauv lub zog, uas txhim kho lub zog thiab siv cov khoom tsis zoo ntawm lub neej; tus pas nrig tshiab siv lub conic tube rau cov menyuam dej-pob txhuas pas nrig txoj kev tsim, patented khoom (patent tooj), tsis muaj butter, tsis muaj khawb, tsis thaiv pas nrig, kev lag luam, ib puag ncig tus phooj ywg, thiab tsis muaj kuab paug. Nws tuaj yeem siv ncaj qha rau hluav taws xob aluminium rods. , Enameled hlau thiab extruded raj, tshwj xeeb tshaj yog tsim rau zus tau tej cov txhuas thiab txhuas alloy rods. Cov kab ntau lawm tuaj yeem txuas nrog hluav taws xob thiab sib koom ua ke hauv cov ntsiab lus ntawm kev nrawm nrawm, dov ceev, traction ceev thiab coj-up ceev kom ntseeg tau tias cov kab ntau lawm yog synchronized thiab tuaj yeem raug kho kom zoo thaum lub sijhawm ua haujlwm, ua haujlwm yooj yim thiab yooj yim.

A, khoom siv

Lub tshuab no siv cov txheej txheem nruam casting thiab dov los tsim cov txhuas rods thiab aluminium alloy rods. Cov ntaub ntawv raw yog cov ntshiab txhuas ingots, electrolytic aluminium kua los yog txhuas alloys, thiab txhuas rods los yog txhuas alloy rods nrog diameters ntawm 9.5mm thiab Ф12mm yog tsim.

2. Cov khoom xyaw

1. Khoom siv lub npe: UL+Z-1600+255/2+10 txhuas qws nruam nrum thiab dov zeb ntau lawm kab

2. Cov khoom tseem ceeb ntawm cov khoom siv: plaub-log casting tshuab, active pem hauv ntej traction, dov shear, active straightening ntaus ntawv, zaus multiplier induction cua sov ntaus ntawv, nquag feeder mechanism, 255/2 + 10 txhuas alloy pas nrig nruam dov zeb, conic raj Cov menyuam cov dej ntim cov pas nrig coiling ntaus ntawv (tsis muaj roj lead pas nrig, active rear traction), plum blossom ob lub ncej pas nrig retracting, dov zeb emulsion ncig ntaus ntawv, dov zeb lubricating roj ncig ntaus ntawv, ntau lawm kab hluav taws xob tswj system. (Ceeb Toom: Ib txheej ntawm aluminium melting rauv, tuav lub cub tawg thiab ntxhua khaub ncaws yuav tsum tau txiav txim nyias. Lub tshuab cua txias sab nraum lub tshuab casting thiab lub tshuab cua txias ntawm cov khoom siv hluav taws xob yog muab los ntawm tus neeg siv)

Peb, txheej txheem yooj yim

1. Aluminium ingot → molten aluminium (aluminium alloy) → molten aluminium refining → sampling → heat preservation and stand → filtering → casting → cooling billet → active traction of billet shear before ingot delivery → (alignment) → (induction heating) → active feeding rau hauv dov → dov → roj-dawb lead pas nrig (quenching) → (tom qab traction) → nruam winding pas nrig → plum blossom ob lub ncej pas nrig tau txais → strapping → tiav txhuas pas nrig ntsuas → soj ntsuam → cia.

2, nrog ib tug zoo molten txhuas los yog molten txhuas kua (molten aluminium alloy) los ntawm ib tug tuav lub cub tawg los ntawm cov ntws channel, mus rau hauv lub plaub log caster tsis tu ncua cam khwb cia cheeb tsam 150 0mm 2 ntawm tus ntaiv-shaped ingot. Cov ingots yog pub rau hauv cov dov txiab los ntawm kev ua haujlwm traction los txiav cov khib nyiab ingots,

(Tom qab ncaj qha induction cua sov kom sov), lub tshuab tsis siv neeg pub mis pub noj trapezoidal ingots rau hauv qws dov zeb, lub conic cov menyuam dej yam tsis muaj roj ua cov pas nrig thiab txuas ntxiv ib puag ncig tus pas, ob chav plooj thaiv.

Plaub, kab lub ntsiab technical parameters xaiv

Production aluminum rod diameter Ф9.5mm, Ф12mm, Ф15mm
Muaj peev xwm theoretical ntau lawm 1.6-3.5 tons/teev (Ф9.5mm txhuas thiab txhuas hlau pas nrig)
Tag nrho qhov loj ntawm cov cuab yeej tseem ceeb 45 × 7.8 × 5.1 m (Tsis suav rau lub tshuab ua kom sov thiab cua txias)
Tag nrho qhov hnyav ntawm cov cuab yeej tseem ceeb: 62t ​​(mechanical ib feem)
Tag nrho cov hwj huam 785kw

5. Kev piav qhia ntawm aluminium alloy pas nrig nruam casting thiab dov ntau lawm kab

(1) Nruam casting tshuab

Crystal log txoj kab uas hla Ф1 hli
Crystal log txiav daim ntawv H- npe
Hla-sectional cheeb tsam ntawm crystal log 1500mm 2
Ingots seem deg zoo li ntaiv-puab
Lub cev muaj zog nrawm 500-1 44 rpm
Casting ceev 11.7-23.4 m / min
Crystal wheel drive motor 5.5kw N = 1 44 0r / min (AC, zaus hloov pauv ceev tswj)
Steel siv zawm lub tog raj kheej QGAESZ160 × 200L3
Steel pressure tight cylinder 10A-5 CBB100B125 (RY-T)
Pouring pot lifting motor Y80 2 – . 4 0.75 kW N = 1390 R & lt / min
Cooling water pressure force 0.35-0.6 Mpa
Cua txias ntim dej 60 t/h (internal cooling: 40t/h, external cooling: 20t/h)
Cov dej txias txias ntawm < 35 ℃ Ib

(2) Active pem hauv ntej traction thiab dov shear

Pem hauv ntej traction motor Y132S-4 5.5kw 1440r/min
Rolling shear lub cev muaj zog Y180L-6 15kw 970r/min
Shear length ntawm ingot 700 hli
Rolling txiab khoom W48Cr4V

Lub dov shear yog tsav los ntawm AC hloov pauv zaus lub cev muaj zog, thiab rab koob pendulum reducer decelerates. Ob lub rollers ntawm dov shear yog nruab nrog ob lub ntsej muag raws li dov thiab txiav, thiab txiav ntev yog li 700 hli. Rolling shear feem ntau yog siv rau kev txiav cov ingots thaum pib ntawm cov kab ntau lawm ua ntej dov thiab thaum cov cuab yeej tsis ua haujlwm. Lub dov shear yog nruab nrog photoelectric positioning, kom cov hniav ib txwm nres ntawm ib qho chaw.

Lub zog ua haujlwm zoo tshaj plaws yog nyob rau pem hauv ntej ntawm txoj kev ntuag thiab koom ua ke nrog txoj kev txiav.

(3) Straightening ntaus ntawv

There are five straightening wheels, the top two and the bottom three are misplaced.

(4) Frequency doubling induction heating device

Rau dov aluminium alloy rods, ingot kub yuav tsum tau tas li thaum nruam dov kom paub qhov kub thiab txias dov. Qhov ntsuas kub tsis tu ncua yog qhov tseem ceeb ntawm cov dov aluminium alloy rods.

Nws feem ntau suav nrog induction rhaub, nruab nrab zaus fais fab mov khoom, ntsuas kub thiab ntsuas kub, thiab lwm yam. Lub tshuab rhaub induction txais ob-theem hom, thiab muaj ib qho kev txhawb nqa tsav rau cov menyuam nruab nrab ntawm ntu. Kev tswj qhov kub thiab txias yog tsim los ntawm cov khoom siv hluav taws xob tuaj txawv teb chaws, cov cuab yeej ntse thiab cov tshuab hloov pauv analog. Nws tuaj yeem hloov kho raws li cov txheej txheem ntawm cov cua kub ntawm kev kho cua sov ua ntej dov ntawm aluminium alloy ingot: qhov kub siab tshaj plaws yog 80 ℃, thiab nws yog rhuab los ntawm 440 ℃ -480 ℃ rau 490 ℃ – 520 ℃; nws yog kho tsis tu ncua los xyuas kom meej qhov qis txwv kub ntawm 510 ℃ rau blooming.

Cov zis siab tshaj plaws ntawm IF fais fab mov 300 kw
IF zog zaus: 350 HZ
Qhov siab tshaj plaws cua sov ntawm ingot cua sov 80 ℃
Cov dej txias khiav > 15 t/teev
Dej txias siab: 0.3-0.4MPa
Ntau lawm 8-12m / min
Tshaj siab tshaj plaws 3.88t / h
Khoom siv qhov ntev 2200 × 1256 × 1000mm (L × H × B)

(5) Nruam zeb zeb

hom Ob yob ntxiv peb yob Y hom
Qws taub F9.5mm, φ12mm
Cov nab npawb 1 2 Jia
Nominal loj ntawm yob Ф255 hli
Nyob ze tus ncej kis tau tus mob piv 1-2# 58/41 1.42

2-3# 57/42 1.36

3-4# 56/43 1.30

4-12 55/44 1.25

Maximum theoretical kawg dov ceev 4 m / s (Qhov siab tshaj plaws theoretical tso zis ntawm Ф9.5mm kawg dov yog 3.5 tons / teev)
Rolling center qhov siab 902.5 hli
lub cev muaj zog loj

1#Lub cev muaj zog

2#Lub cev muaj zog

Z4-3 1 5- 3 2  280 kw (DC, N = 75 0 r/min)

55KW (AC)

45KW (AC)

Dov khoom H13
Active feeding mechanism lub tog raj kheej CA100B75-AB (10A-5)

(6) Roj lubrication system (ob chav lubrication system rau gearbox)

tank V = 3 m3 1 pc
Taus lub cev muaj zog Y132M2-6 5.5kw960 r/min 2 teeb
Tso qauv 2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets
lim GLQ-80                                1 set
Roj kub < 35 ℃ Ib

(7) Emulsion lubrication system (ob chav txias thiab lubrication system rau txhuas pas nrig)

Looj twj tso kua mis IS100- 80-16 0 A Q = 100m. 3 / H 2 P = 0.5MPa th
Lub taub dej tsav Y1 6 0M 1 -6 11 kw 2940 r/min     2
Txias BR0.35 0.6/120 35m 2 1
lim 100-GLQ 2 th

(8) Conic tube cov menyuam lub hnab dej hom ua pas nrig ua lub tshuab ua khoom siv (tsis muaj butter)

1. Conic tube menyuam lub hnab ntim dej hom sib xyaw ua ke (cov lus piav qhia ntxaws txuas nrog)

2. Cov kav dej txias (cov emulsion yog siv thaum tsim cov pas nrig zoo tib yam)

3. Cua txias thiab ziab qhov system

Lub tshuab ua kom txias thiab ziab yog nyob rau ntawm qhov kawg ntawm cov kav dej txias thiab feem ntau yog siv los tshuab ziab cov dej seem ntawm cov pas nrig.

3. Active traction ntaus ntawv

Lub laub nrawm 8.9m / s
Lub cev muaj zog tsheb Y132N-4 7.5kw 1440r/min

Cov cuab yeej siv dual active pinch, thiab lub foob pob kho qhov siab. Lub cev muaj zog tsav ib tug pinch roller tig los ntawm V-siv tsav, thiab tib lub sij hawm tsav lwm tus pinch roller los ntawm ob khub ntawm lub zog (synchronous), thiab lub thawv iav yog lubricated los ntawm cov roj organic.

5. Annular swing rod device

Qws-motor 4 kw 1440r/min

Tus pas nrig nkag mus rau lub cab iav ncej nyob rau hauv lub traction thrust, thiab ces dhau los ntawm cov kauv pendulum raj rau pre-deformation, thiab ces cua nyob rau hauv lub trolley ncej.

6. Lub voj voog trolley

Txoj kab uas hla ntawm lub nplhaib ncej 2000mm
Qhov siab ntawm looped ncej 1350mm
Qhov hnyav ntawm cov txhuas txhuas puag ncig 2.5-3t