- 24
- Oct
Aluminium iyo aluminium aluminium aluminium aluminium alwaax joogto ah shubay iyo khad soo -saarid duuban
Aluminium iyo aluminium aluminium aluminium aluminium alwaax joogto ah shubay iyo khad soo -saarid duuban
Features
Fikradda naqshadeynta ee jiilka afraad ee usha aluminiumka ah ee joogtada ah ee shubka joogtada ah iyo duubista khadka wax soo saarka waa in la hagaajiyo oo la cusboonaysiiyo qalabka qalabka si loo hubiyo hawlgalka xasilloon ee muddada dheer ee khadka wax soo saarka, hoos u dhigista kharashka hawlgalka, dhaqaale, deegaan saaxiibtinimo iyo kaarboon-yar, oo soo saara ulaha aluminium iyo aluminium ee tayo wanaagsan leh. Jiilka afraad ee mashiinka wax lagu shubo ee afarta taayir leh ayaa qaata qaab-dhismeedka H-qaabeeya, kaas oo wanaajinaya nolosha adeegga giraangiraha crystal. Isticmaalka tuubada dheecaanka iyo hage toosan oo si toos ah ugu shubaya aluminiumka dhalaalaysa ee godka caaryada si habsami leh, iyada oo aan qas iyo qallafsanaan, kanaalka qulqulka ee qalcadda dhexdhexaadka ah ee gudaha gudaha aluminium oxide film lama burburiyo, mar kale hoos u dhigista qaadashada dareeraha aluminium Oxidation. waxay hubisaa tayada ulaha aluminium; mashiinka duubista ayaa qaata 2 xargo gudbinta madax-bannaan + 10 xirmooyinka gudbinta muhiimka ah, waxayna isku daraan faa’iidooyinka aluminiumka aluminiumka duubista iyo miraha aluminiumka caadiga ah ee xoogga leh, taas oo hagaajinaysa xoogga iyo isticmaalka qaybaha nugul Nolosha; Usha sunta rasaasta cusub waxay qabataa nidaamka samaynta usha biyaha xidhmada leh ee loo yaqaan ‘conic tube roller water-pack stick’ nidaamka samaynta, badeecada patented (lambarka patentka), subag la’aan, xagtimo malaha, usha xannibaysa, dhaqaale ahaan, deegaan ahaan, iyo wasakh la’aan. Waxaa si toos ah loogu isticmaali karaa ulaha aluminium koronto. , Silig la dahaadhay iyo tuubo extruded, gaar ahaan ku habboon wax soo saarka ee aluminium iyo aluminium ulaha aluminium. Khadka wax soo saarka waxa lagu xidhi karaa koronto oo la isbarbar dhigi karaa marka la eego xawaaraha tuurista, xawaaraha rogida, xawaaraha jiidashada iyo xawaaraha qaadashada si loo hubiyo in khadka wax soo saarka uu la mid yahay oo si fiican loo habayn karo inta lagu jiro hawlgalka, samaynta hawlgalka fudud oo ku haboon .
A , isticmaalka qalabka
Mashiinkaani wuxuu qaataa habka shubista joogtada ah iyo duubista si uu u soo saaro ulaha aluminiumka iyo ulaha aluminiumka ah. Alaabooyinka ceeriin waa aluminium saafi ah, dareeraha aluminium elektarooniga ah ama aluminium aluminium, iyo ulaha aluminium ama ulaha aluminium ee dhexroorka 9.5mm iyo Ф12mm ayaa la soo saaray.
2. Halbeegga qalabka
1. Magaca qalabka: UL+Z-1600+255/2+10 ul aluminium ah oo si joogto ah loo shubi karo iyo xarriiqda wax soo saarka dhagaxa
2. Qaybaha ugu muhiimsan ee qalabka: mashiinka afar-geesoodka ah, jiidashada hore ee firfircoon, xiirid rogid, qalab toosan oo firfircoon, qalabka kuleylinta soo noqnoqda ee soo noqnoqda, habka quudinta firfircoon, 255/2 + 10 aluminium aluminium bir ah oo joogto ah, tuubada kookaha Roller biyaha-buux-buuxa ah ee usha macdanta rasaasta ah (ma laha usha hogaanka saliidda, jiidashada gadaal firfircoon) , Plum blossom double frame ul dib u soo celinta, qalabka wareegga emulsion rogid, rogid shiidid saliid wareegga saliidda, line wax soo saarka nidaamka gacanta elektaroonik ah. (Fiiro gaar ah: Qalabka foornada dhalaalaysa ee aluminiumka, foornada haysashada iyo dhaqidda waa in si gaar ah loo dalbadaa. Nidaamka qaboojinta ee ka baxsan mashiinka wax lagu shubo iyo habka qaboojinta ee kulaylka waxaa bixiya isticmaaluhu)
Saddex, hab fudud
1. Aluminium ingot → aluminium dhalada ah (aluminium aluminium ah) → aluminium dhalada dhalaalaysa → muunad → ilaalinta kulaylka iyo istaagida rogid → rogid → Usha sunta rasaasta ee bilaa saliidda ah (damiyaysa) → (jaridda ka dib) → usha dabaysha oo joogto ah
2, oo leh aluminium dhalaalid wanaagsan ama dareere aluminium dhalaalaysa (daawaha aluminium dhalaalaysa) by foorno haynta iyada oo loo marayo channel socodka, galay kasarka afarta taayir si joogto ah u tuuray aagga 150 0mm 2 of sallaan-qaabeeya ingot. Ingots-ka waxaa lagu quudiyaa xiiritaannada duuban iyadoo si firfircoon loo jiido si loo gooyo qashinka qashinka,
(Ka dib markii toosinta heerkulka kuleylinta soo noqnoqoshada soo noqnoqoshada), habka quudinta otomaatiga ah wuxuu quudiyaa marinnada trapezoidal ee usha roga, roogga nooca roogga ah ee biraha macdanta ah ee aan saliid lahayn iyo si joogto ah usha agteeda, xannibaadda tolidda.
Afar, xarriiqda cabbirada farsamada ee ugu muhiimsan ayaa la doortay
Production aluminum rod diameter | 9.5mm, Ф12mm, Ф15mm |
Awoodda wax -soo -saarka ugu sarreeya | 1.6-3.5 tan/saacad (Ф9.5mm aluminium iyo ul aluminium aluminium) |
Tirada guud ee qalabka ugu muhiimsan | 45 × 7.8 × 5.1 m (Marka laga reebo foornada iyo nidaamka wareegga qaboojinta) |
Wadarta miisaanka qalabka ugu muhiimsan: | 62 t (qayb makaanikada) |
Wadarta awoodda | 785kw |
5. Sharaxaada farsamada ee alwaaxyada aluminiumka tuurista joogtada ah iyo xariiqda wax soo saarka
(1) Mashiinka shubka oo joogto ah
Dhexroor giraangiraha Crystal | Ф1 6 00 mm |
Foomka gooynta wheel Crystal | H- nooca |
Aagga cross-section ee giraangiraha crystal | 1500 mm2 |
Ingots qaabka dusha sare ee qaybta | Sallaan -qaabeeya |
Xawaaraha gawaarida | 500-1 44 0 rpm |
Xawaaraha tuurista | 11.7-23.4 m / min |
Crystal wheel drive motor | 5.5 kw N = 1 44 0r/min (AC, xeerka xawaaraha beddelka soo noqnoqoshada) |
Suunka birta adkaynaya dhululubo | QGAESZ160×200L3 |
Steel pressure tight cylinder | 10A-5 CBB100B125 (RY-T) |
Pouring pot lifting motor | Y80 2 – . 4 0.75 kW N = 1390 R & lt / daq |
Cooling water pressure force | 0.35-0.6 Mpa |
Mugga biyaha qaboojinta | 60 t/h (qaboojinta gudaha: 40t/h, qaboojinta dibedda: 20t/h) |
Qaboojinta heerkulka biyaha ee | < 35 ℃ |
(2) Jiidashada hore ee firfircoon iyo xiirid duuban
Matoorka jiidashada hore | Y132S-4 5.5kw 1440r/min |
Gawaarida xiirashada ee is daba -socda | Y180L-6 15kw 970r/min |
Dhererka xiirta ee ingot | 700 mm |
Qalabka maqaska duuban | W48Cr4V |
Xiritaanka rogrogmada waxaa kaxeeya matoorka inta jeer ee doorsoomayaasha AC, iyo cirbadaha yareeyayaasha ayaa hoos u dhigaya. Labada roodhida ee xiirta duuban waxay ku qalabaysan yihiin laba dabo siday u kala horreeyaan duubista iyo goynta, dhererka goyntuna waa qiyaastii 700mm. Xirmooyinka duubista ayaa inta badan loo isticmaalaa in lagu gooyo jeexjeexyada bilowga xariiqda wax soo saarka ka hor inta aan la duubin iyo marka qalabku uu ku guuldareysto inuu joojiyo tuurista. Xirmada duuban waxay ku qalabaysan tahay meelaynta korantada, si daabku had iyo jeer u istaago meel cayiman.
Jiidashada hore ee firfircoon waxay ku taallaa xagga hore ee xiiridda duudduuban waxaana lagu daraa xiiridda duudduuban.
(3) Qalabka toosinta
Waxaa jira shan giraangirood oo toosinaya, labada sare iyo saddexda hoose ayaa si khaldan loo dhigay.
(4) Soo noqnoqoshada aaladda kuleylinta kuleylinta oo labanlaabmaysa
Ulaha daawaha aluminiumka duuban, heerkulka galaaftay ayaa looga baahan yahay inuu ahaado mid joogto ah inta lagu jiro duubid joogto ah si loo xaqiijiyo wareegitaanka heerkulka joogtada ah. Gelida heerkulka joogtada ah waa sifo muhiim ah oo duuban ulo aluminium ah.
Inta badan waxaa ka mid ah kuleyliyeyaasha induction, armaajooyinka korontada soo noqnoqda ee dhexdhexaadka ah, cabbiraadda heerkulka iyo hababka xakamaynta heerkulka, iwm Nidaamka xakamaynta heerkulku waxa uu ka kooban yahay heerkulbeegyada fibre-aragga ee dibadda laga keeno, qalabyada caqliga leh iyo hababka beddelidda analoogga. Waxay la qabsan kartaa shuruudaha habka heerkulka kulaylka ee daaweynta kulaylka ka hor inta aan la rogin aluminium aluminium ingot: kor u kaca heerkulka ugu badan waa 80 ℃, waxaana la kululeeyaa 440 ℃-480 ℃ ilaa 490 ℃-520 ℃; si joogto ah ayaa loo hagaajin karaa si loo hubiyo heerkulka xadka hoose ee 510 ℃ ubaxyada.
Awoodda wax soo saarka ugu badan ee korontada IF | 300 kw |
HADDII inta jeer ee korontadu: | 350 HZ |
Heerkulka kuleylka ugu sarreeya ee kuleyliyaha | 80 ℃ |
Socodka socodka biyaha | T 15 t/saac |
Cadaadiska biyaha qaboojinta: | 0.3-0.4MPa |
Xawaaraha waxsoosaarka | 8 -12 m/daqiiqo |
Soosaarka ugu badan | 3.88t / saac |
Cabbirka qalabka | 2200 × 1256 × 1000mm (L × H × B) |
( 5 ) Warshadaynta oo joogto ah
nooca | Laba duub oo lagu daray saddex duub Y nooca |
Dhexroor cabir | Ф9.5mm, Ф12mm |
Tirada rafyada | 1 2 Jia |
Cabbirka magaca ah ee duubka | Ф255 mm |
Saamiga gudbinta jir -ku -xiga | 1-2# 58/41 1.42
2-3# 57/42 1.36 3-4# 56/43 1.30 4-12 55/44 1.25 |
Xawaaraha rogid aragtiyeedka ugu badan | 4m/s |
Dhererka xarunta duuban | 902.5 mm |
awoodda weyn ee gawaarida
1#Mootada jirku 2#Mootada jirku |
Z4-3 1 5- 3 2 280 kw (DC, N = 75 0 r/min)
55kw (AC) 45kw (AC) |
Wax duuban | H13 |
Silsiladda habka quudinta firfircoon | CA100B75-AB (10A-5) |
(6) Nidaamka saliidaynta saliidda (nidaamka sifaynta labalaabka ee sanduuqa geerka)
taangiga | V = 3 m3 1 pc |
Mashiinka Mashiinka | Y132M2-6 5.5kw960 r/min 2 qaybood |
Qaabka matoorka | 2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets |
filter | GLQ-80 1 set |
Heerkulka saliidda | < 35 ℃ |
(7) Nidaamka saliidaynta emulsion (nidaamka qaboojinta labalaabka iyo sifaynta ee usha aluminium duubista)
Bambada laydha | IS100- 80- 16 0 A Q = 100m. 3 / H 2 P = 0.5MPa th |
Biyaha matoorka | Y1 6 0M 1 -6 11 kw 2940 r/min 2 |
meeldhexaadka ah | BR0.35 0.6/120 35m 2 1 |
filter | 100-GLQ 2aad |
(8) Tuubada Conic tube bacda biyaha nooca loop ul loop qalab samaynta (aan subag lahayn)
1. Nidaamka isku-dhafan ee bacda biyaha rullaluistilada ah ee tuubada korantada (sharaxaad faahfaahsan ayaa ku lifaaqan)
2. Qaboojiyaha nidaamka dhuumaha biyaha (emulsion waxaa la isticmaalaa marka la soo saarayo ulaha aluminium ee caadiga ah)
3. Nidaamka qaboojinta iyo qalajinta
Habka qaboojinta iyo qalajinta wuxuu ku yaalaa dhamaadka sare ee nidaamka dhuumaha biyaha qaboojinta waxaana inta badan loo isticmaalaa in lagu qalajiyo biyaha haray ee dusha usha.
3. Qalabka jiidashada firfircoon
Xawaaraha taraafikada | 8.9m / s |
Wadada taraafikada | Y132N-4 7.5kw 1440r/min |
Qalabku wuxuu qaataa qanjaruufo laba firfircoon, bam -gacmeedkuna wuxuu hagaajiyaa cadaadiska. Baabuurku wuxuu kaxeeyaa hal rullaasle si uu ugu wareego darawalka V-suunka, isla mar ahaantaana wuxuu ku kaxeeyaa roogga kale ee qanjidhada laba lammaane oo gears (synchronous) ah, sanduuqa marsadana waxaa lagu subkay saliid dabiici ah.
5. Qalabka usha lulidda sanadlaha ah
Matoorka boogta ul | 4 kw 1440r/min |
Usha waxa ay gashaa usheeda dhexe ee gooryaanka ee ka hoosaysa riixitaanka jiidista, ka dibna waxa ay sii dhex martaa tuubada pendulum-ka wareegta ah si ay u qalloocdo hore, ka dibna waxay hoos ugu dhacdaa qaabka gawaarida.
6. Gawaarida wareega
Dhexroorka giraanta | 2000mm |
Dhererka jir duuban | 1350mm |
Miisaanka usha aluminiumka wareegsan | 2.5-3t |