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zitsulo zotayidwa ndi aluminiyamu aloyi ndodo mosalekeza kuponyera ndi kugudubuza kupanga mzere

zitsulo zotayidwa ndi aluminiyamu aloyi ndodo mosalekeza kuponyera ndi kugudubuza kupanga mzere

Mawonekedwe

Lingaliro la kapangidwe ka m’badwo wachinayi ndodo zotayidwa mosalekeza ndikugubuduza mphero kupanga ndi kukonza ndi kukweza zida hardware kuonetsetsa yaitali khola ntchito mzere kupanga, kuchepetsa ndalama zoyendetsera ntchito, zachuma, zachilengedwe ndi otsika mpweya, ndi kutulutsa ndodo za aluminiyamu ndi aloyi zamtundu wabwino. M’badwo wachinayi woponyera makina opangira ma kristalo amatengera mawonekedwe okhazikika a H, omwe amathandizira moyo wautumiki wa gudumu la kristalo. Kugwiritsa ntchito ngalande chubu ndi yopingasa kalozera basi kuthira zotayidwa wosungunuka mu nkhungu patsekeke bwino, popanda chipwirikiti ndi chipwirikiti, otaya njira ya wapakatikati linga la mkati zotayidwa pamwamba okusayidi filimu si kuwonongedwa, kachiwiri kuchepetsa kudya zotayidwa madzi makutidwe ndi okosijeni. zimatsimikizira ubwino wa ndodo za aluminiyamu; mphero akugubuduza utenga 2 paokha kufala zoyima + 10 ophatikizika HIV poyimitsa, ndi kaphatikizidwe ubwino wa zotayidwa aloyi anagubuduza mphero ndi wamba zotayidwa kugubuduza mphero mu mphamvu, amene bwino mphamvu ndi ntchito mbali zosatetezeka Moyo; ndodo yatsopanoyi imagwiritsa ntchito makina opangira ndodo zopangira madzi, zopangira patent (nambala ya patent), palibe batala, zokanda, zotsekereza ndodo, zachuma, zachilengedwe, komanso zosaipitsa. Ikhoza kugwiritsidwa ntchito mwachindunji pazitsulo za aluminiyamu zamagetsi. , Enameled waya ndi chubu extruded, makamaka oyenera kupanga zotayidwa ndi zotayidwa aloyi ndodo. Mzere wopangira ukhoza kulumikizidwa ndi magetsi ndikufananizidwa ndi liwiro loponyera, kuthamanga, kuthamanga, kuthamanga ndi kuthamangitsa kuonetsetsa kuti mzere wopangirayo umalumikizidwa ndipo ukhoza kusinthidwa bwino pakugwira ntchito, ndikupangitsa kuti ntchitoyo ikhale yosavuta komanso yabwino.

A , kugwiritsa ntchito zida

Makinawa amatengera kuponya mosalekeza ndikugudubuza kuti apange ndodo za aluminiyamu ndi ndodo za aluminiyamu. Zopangira zake ndi ma ingots a aluminium oyera, ma electrolytic aluminiyamu amadzimadzi kapena zitsulo zotayidwa, ndipo ndodo za aluminiyamu kapena ndodo za aluminiyamu zokhala ndi ma diameter a 9.5mm ndi Ф12mm zimapangidwa.

2. Zida zamakono

1. Dzina la zida: UL + Z-1600 + 255/2 + 10 aluminium ndodo akuponyera mosalekeza komanso kupanga mzere wopanga makina

2. Zigawo zazikulu za zida: makina oponyera magudumu anayi, chokokera chakutsogolo, kukameta ubweya, chida chowongola chogwira, chipangizo chotenthetsera chowonjezera pafupipafupi, makina ophatikizira, 255/2+10 aluminium alloy rod mosalekeza mphero, chubu cha conic. Dongosolo lodzaza ndi ndodo yodzaza ndi madzi (palibe ndodo yotsogola yamafuta, chokokera kumbuyo), duwa lamaluwa lawiri chimango chobweza, kugudubuza mphero emulsion kufalitsa chipangizo, makina opangira mafuta, makina opangira magetsi. (Zindikirani: Seti ya ng’anjo yosungunuka ya aluminiyamu, ng’anjo yosungiramo ng’anjo ndi chochapa ziyenera kulamulidwa mosiyana. Njira yoziziritsira kunja kwa makina oponyera ndi makina oziziritsa a chotenthetsera kutentha amaperekedwa ndi wogwiritsa ntchito)

Three, simple process

1. Aluminium ingot → aluminiyamu wosungunuka (aluminiyamu wosungunula) → kuyenga aluminiyamu wosungunuka → zitsanzo → kusunga kutentha ndi kuima → kusefa → kuponyera → billet yoziziritsa → kugwira ntchito kwa billet shear isanaperekedwe → (kulinganiza) → (kutentha kolowera) → kugudubuza → kugudubuza → ndodo yachitsulo yopanda mafuta (yozimitsa) → (pambuyo pokoka) → ndodo yokhotakhota mosalekeza → maluwa a maula ndodo yamafelemu awiri kulandira → kumanga → kuyeza ndodo yomaliza ya aluminiyamu → kuyang’anira → kusunga.

2, ndi zabwino zitsulo zotayidwa zitsulo kapena zitsulo zotayidwa madzi (wosungunula zotayidwa aloyi) ndi ng’anjo atagwira kudzera otaya njira, mu mawilo anayi caster mosalekeza kuponyedwa m’dera 150 0mm 2 makwerero – woboola pakati ingot. Ingots zimadyetsedwa muzitsulo zogubuduza pogwiritsa ntchito mphamvu kuti zidule zinyalala,

(After straightening frequency induction heating temperature), the automatic feeding mechanism feeding trapezoidal ingots into rod rolling mill, the conic roller water type oil-free lead rod and continuous around the rod, the double stitch block.

Zinayi, mizere yayikulu yaukadaulo yosankhidwa

Production aluminum rod diameter Ф9.5mm, Ф12mm, Ф15mm
Maximum theoretical production capacity Matani 1.6-3.5 / ola (Ф9.5mm aluminiyamu ndi ndodo ya aluminiyamu)
Kukula konse kwa zida zazikulu 45 × 7.8 × 5.1 m (Kupatula ng’anjo ndi kuziziritsa kozungulira)
Kulemera konse kwa zida zazikulu: 62 t (makina gawo)
Mphamvu yonse 785kw

5. Kufotokozera zaukadaulo za aluminiyamu aloyi ndodo mosalekeza kuponya ndi kugubuduza kupanga mzere

(1) Wopitiriza kuponyera makina

Crystal gudumu diameter Ф1 6 mm
Crystal gudumu kudula mawonekedwe H – mtundu
Malo ophatikizika a crystal wheel 1500 mm2
Ingots mawonekedwe apamwamba Makwerero – opangidwa
Kuthamanga kwagalimoto 500-1 44 0 rpm
Liwiro loponya 11.7-23.4 m / min
Crystal wheel drive motor 5.5 kw N=1 44 0r/mphindi (AC, kusinthasintha pafupipafupi malamulo othamanga)
Zitsulo zokulitsa lamba QGAESZ160×200L3
Steel pressure tight cylinder 10A-5 CBB100B125 (RY-T)
Pouring pot lifting motor y80 2 ndi. 4 0.75 kW N = 1390 R & lt / min
Cooling water pressure force 0.35-0.6 Mpa
Voliyumu yamadzi ozizira 60 t/h (internal cooling: 40t/h, external cooling: 20t/h)
Kuzizira madzi kutentha kwa ℃ 35 ℃

(2) Kukokera kutsogolo ndi kukameta ubweya wogubuduza

Front traction motor Y132S-4 5.5kw 1440r/mphindi
Rolling shear motor Y180L-6 15kw 970r / mphindi
Kukameta ubweya wa ingot Mamilimita 700
Kugudubuza mkasi zakuthupi Chithunzi cha W48Cr4V

Kumeta ubweya wa singano kumayendetsedwa ndi AC variable frequency motor, ndipo singano pendulum reducer imatsika. Zodzigudubuza ziwiri za kukameta ubweya wa ubweya zimakhala ndi masamba awiri motsatana kuti azigudubuza ndi kudula, ndipo kutalika kwake ndi pafupifupi 700mm. Makina ogubuduza amagwiritsidwa ntchito makamaka podula ma ingots kumayambiriro kwa mzere wopanga asanagubuduze komanso zida zikalephera kusiya kuponya. Kumeta ubweya wa ubweya kumakhala ndi mawonekedwe a photoelectric, kotero kuti tsamba nthawi zonse limayima pamalo enaake.

Chingwe chogwira ntchito kutsogolo chili kutsogolo kwa kukameta ubweya ndipo chimaphatikizidwa ndi kumeta ubweya.

(3) Chida chowongola

There are five straightening wheels, the top two and the bottom three are misplaced.

(4) Frequency doubling induction heating device

Pakugudubuza ndodo za aluminiyamu, kutentha kwa ingot kumafunika kukhala kosasintha nthawi zonse kuti muzindikire kutentha kosalekeza. Kutentha kwanthawi zonse ndi gawo lofunikira la ndodo zopindidwa za aluminiyamu.

Zimaphatikizapo ma heaters opangira magetsi, makabati opangira mphamvu zamagetsi, kuyeza kutentha ndi machitidwe oyendetsa kutentha, ndi zina zotero. Chowotcha chotenthetsera chimakhala ndi mitundu iwiri, ndipo pali chodulira chothandizira pakati pa zigawozo. Dongosolo lowongolera kutentha limapangidwa ndi ma thermometers otuluka kunja, zida zanzeru ndi makina osinthira analogi. Iwo akhoza atengere zofunika ndondomeko ya kutentha kutentha mankhwala kutentha pamaso anagubuduza wa zotayidwa aloyi ingot: pazipita kutentha kukwera ndi 80 ℃, ndipo usavutike mtima ku 440 ℃-480 ℃ kuti 490 ℃ -520 ℃; imasinthidwa mosalekeza kuonetsetsa kutentha kwapansi kwa 510 ℃ pakuphuka.

Zolemba malire linanena bungwe mphamvu NGATI magetsi 300 kw
IF ma frequency amphamvu: 350 HZ
The pazipita Kutentha kutentha kwa ingot Kutentha 80 ℃
Madzi ozizira akutuluka > 15 t / h
Kuthamanga kwa madzi ozizira: 0.3-0.4MPa
Kuthamanga kwa kupanga 8 -12 m/mphindi
Chiwerengero chachikulu 3.88t / h
Kukula kwa zida 2200×1256×1000mm (L ×H×B)

( 5 ) Mphero yosalekeza

Type Mipukutu iwiri kuphatikiza mipukutu itatu Y mtundu
Phata Ф9.5mm, Ф12mm
Chiwerengero cha poyimitsa 1 2 gawo
Kukula mwadzina kwa mpukutu 255 mamilimita
Moyandikana chimango kufala chiŵerengero 1-2# 58/41 1.42

2-3# 57/42 1.36

3-4# 56/43 1.30

4-12 55/44 1.25

Kuthamanga kopitilira muyeso komaliza 4 m/s (Kutulutsa kopitilira muyeso kwa Ф9.5mm kugubuduza komaliza ndi matani 3.5/ola)
Kutalika kwapakati 902.5 mamilimita
mphamvu yayikulu yamagalimoto

1 #Motor yamafelemu

2 #Motor yamafelemu

Z4-3 1 5- 3 2  280 kw (DC, N = 75 0 r/min)

55kw (AC)

45kw (AC)

Pereka zinthu H13
Yogwira kudya limagwirira yamphamvu CA100B75-AB (10A-5)

(6) Makondedwe amafuta

thanki V = 3 m3 1 pc
Pamp motor Y132M2-6 5.5kw960 r/mphindi 2 seti
Mtundu wa Pump 2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets
sefa GLQ-80                                1 set
Kutentha kwamafuta ℃ 35 ℃

( 7 ) Emulsion lubrication system (kuzizira kawiri ndi dongosolo lopaka mafuta a aluminiyamu ndodo)

Pampu ya lotion IS100-80 – 16 0 A Q = 100m . 3 / H 2 P = 0.5MPa th
Magetsi pampu yamadzi Y1 6 0M 1 -6 11 kw 2940 r/min     2
wozizira BR0.35 0.6 / 120 35m 2 1
sefa 100-GLQ 2 th

(8) Conic chubu wodzigudubuza madzi thumba mtundu kutsogolera ndodo kuzungulira kupanga chipangizo (popanda batala)

1. Conic chubu wodzigudubuza madzi thumba mtundu lead Integrated dongosolo (malongosoledwe mwatsatanetsatane ndi Ufumuyo)

2. Kuzirala kwa mapaipi amadzi (emulsion imagwiritsidwa ntchito popanga ndodo za aluminiyamu wamba)

3. Njira yozizira ndi kuyanika

Dongosolo lozizira ndi lowumitsa lili kumapeto kwa mapaipi amadzi ozizira ndipo amagwiritsidwa ntchito makamaka kuumitsa madzi otsala pa ndodo.

3. Chipangizo chogwira ntchito

Samatha kuthamanga 8.9m / s
Thiraki yamagalimoto Y132N-4 7.5kw 1440r/mphindi

Chipangizocho chimagwiritsa ntchito uzitsine wapawiri, ndipo wophulitsayo amasintha kuthamanga. Galimotoyo imayendetsa wodzigudubuza m’modzi kutsata kudzera pa V-lamba, ndipo nthawi yomweyo imayendetsa wodzigudubuza wina kudzera pa magiya awiri (ofanana), ndipo bokosi lamagalimoto limayendetsedwa ndi mafuta.

5. Annular swing ndodo chipangizo

Ndodo-chilonda galimoto 4 kw 1440r/mphindi

Ndodoyo imalowa m’mphepete mwa giya ya nyongolotsi pansi pa chokokera, kenako imadutsa mu chubu cha pendulum cha pre-deformation, kenako imadutsa mu trolley frame.

6. Trolley yozungulira

Diameter ya chimango cha mphete Mamilimita
Kutalika kwa looped frame 1350mm
Kulemera kwa ndodo ya aluminiyamu yozungulira 2.5-3t