i-aluminium ne-aluminium alloy rod eqhubekayo yokusakazwa nomugqa wokukhiqiza

Izici

Umqondo wokuklama wesizukulwane sesine induku ye-aluminium eqhubekayo yokuphonsa kanye nomugqa wokukhiqiza umshini wokugaya uwukuthuthukisa nokuthuthukisa i-hardware yemishini ukuze kuqinisekiswe ukusebenza okuzinzile kwesikhathi eside komugqa wokukhiqiza, ukunciphisa izindleko zokusebenza, ukonga, ukuhambisana nemvelo kanye nekhabhoni ephansi, futhi ikhiqize i-aluminium ne-aluminium alloy rods yekhwalithi engcono. Isondo lekristalu lesizukulwane sesine lomshini wokukhipha amasondo amane lithatha isakhiwo esiqinisiwe esimise okuka-H, esithuthukisa impilo yesevisi yesondo lekristalu. Kusetshenziswa ishubhu lokudonsa amanzi kanye nomhlahlandlela ovundlile ngokuzenzakalelayo ukuthela i-aluminium encibilikisiwe endaweni yokubunjwa kahle, ngaphandle kwesiyaluyalu kanye nesiyaluyalu, umzila wokugeleza wenqaba ephakathi nendawo yefilimu ye-aluminium surface oxide ayibhujiswa, futhi kunciphisa ukutholwa kwe-aluminium oxidation ewuketshezi. iqinisekisa ikhwalithi yezinduku ze-aluminium; i-rolling mill ithatha ama-2 ozimele wokudlulisela okuzimele + ama-rack transmission 10 abalulekile, futhi ihlanganisa izinzuzo ze-aluminium alloy rolling Mills kanye nezigayo ezijwayelekile ze-aluminium zokudonsa ngamandla, okuthuthukisa amandla nokusetshenziswa kwezingxenye ezisengozini Ukuphila; induku entsha yomthofu ithatha i-conic tube roller water-pack lead stick rod, umkhiqizo onelungelo lobunikazi (inombolo yelungelo lobunikazi), alikho ibhotela, alikho imihuzuko, alivimbeli izinduku, ezongayo, alinobungane futhi alingcolisi. Ingasetshenziselwa ngokuqondile izinduku ze-aluminium zikagesi. , I-Enameled wire kanye ne-tube extruded, efanelekile ikakhulukazi ukukhiqizwa kwezinduku ze-aluminium ne-aluminium alloy. Ulayini wokukhiqiza ungaxhunywa ngogesi futhi ufaniswe ngokuya ngesivinini sokusakaza, isivinini esigingqikayo, isivinini sokudonsa kanye nesivinini sokuthatha ukuze kuqinisekiswe ukuthi umugqa wokukhiqiza uvumelanisiwe futhi ungalungiswa kahle ngesikhathi sokusebenza, okwenza ukusebenza kube lula futhi kube lula .

A , ukusetshenziswa kwemishini

Lo mshini usebenzisa inqubo eqhubekayo yokusakazwa nokugingqika ukuze ukhiqize izinti ze-aluminium nezinduku ze-aluminium alloy. Izinto zokusetshenziswa ziyi- aluminium ingots ehlanzekile , i-electrolytic aluminium liquid noma i-aluminium alloys , kanye nezinti ze- aluminium noma izinduku ze- aluminium alloy ezinobubanzi obungu – 9.5mm kanye ne-Ф12mm ziyakhiqizwa.

I-2. Ukwakhiwa kwezixhobo

1. Igama lesisetshenziswa: UL+Z-1600+255/2+10 induku ye-aluminium eqhubekayo yokusakazwa nomugqa wokukhiqiza wokugaya

2. Izingxenye eziyinhloko zemishini: umshini wokujikijela onamasondo amane, intonga yangaphambili esebenzayo, i-shear eguquguqukayo, idivayisi yokuqondisa esebenzayo, idivayisi yokushisa yokuphindaphinda imvamisa, indlela yokuphakelayo esebenzayo, i-255/2+10 i-aluminium alloy rod eqhubekayo yokugaya, ishubhu le-conic Ithuluzi lokubhinca induku yomthofu egcwele amanzi (ayikho induku yokuhola kawoyela, ukudonsa okungemuva okusebenzayo) , iplamu eqhakaza induku yozimele ophindwe kabili ehoxiswayo, idivayisi yokugaya i-emulsion yesigayo, isigayo esigaywayo esihambisa uwoyela, uhlelo lokulawula ugesi lomugqa wokukhiqiza. (Qaphela: Isethi yesithando somlilo esincibilikisa i-aluminium, isithando somlilo nesiwashi somlilo kufanele ku-odwe ngokuhlukana. Isistimu yokupholisa ngaphandle komshini wokuphonsa kanye nesistimu yokupholisa yesishintshi sokushisa kunikezwa ngumsebenzisi)

Okwesithathu, inqubo elula

1. Ingothi ye-aluminum → i-aluminium encibilikisiwe (ingxubevange ye-aluminium) → ukucwengisiswa kwe-aluminium encibilikisiwe → isampula → ukugcinwa kokushisa nokuma → ukuhlunga → ukusakaza → i-billet yokupholisa → ukudonsa okusebenzayo kwe-billet shear ngaphambi kokulethwa kwe-ingot → (ukuqondanisa) → (ukushisisa okufakiwe okufakiwe) → ekugoqekeni → ukuginqika → induku yomthofu engenawo uwoyela (ukucisha) → (ngemuva kokudonsa) → induku egoqayo eqhubekayo → iplamu eqhakaza induku yohlaka oluphindwe kabili eyamukelayo → ibhande → ukulinganisa kwenduku ye-aluminium eqediwe → ukuhlola → indawo yokugcina.

2, ene-aluminiyamu encibilikisiwe enhle noma uketshezi lwe-aluminium encibilikisiwe (ingxubevange ye-aluminium encibilikisiwe) ngesithando somlilo esibamba umzila wokugeleza, endaweni ephonswe ngamasondo amane ngokuqhubekayo engu-150 0mm 2 wengothi emise okwesitebhisi. Ama-ingots afakwa kumashear aginqikayo ngokudonsa okusebenzayo ukuze asike izinsimbi zemfucuza,

(Ngemva kokuqondisa izinga lokushisa lokungeniswa kwe-frequency), umshini wokuphakelayo ozenzakalelayo wondla ingots ye-trapezoidal ibe isigayo esiginqikayo, induku yokuhola engenawo uwoyela ewuhlobo lwe-conic futhi eqhubekayo ezungeze induku, ibhulokhi yokuthunga ephindwe kabili.

Okwesine, kukhethwe amapharamitha wobuchwepheshe ayinhloko

5. Incazelo yobuchwepheshe yenduku ye-aluminium alloy eqhubekayo yokusakazwa nomugqa wokukhiqiza

(1) Umshini wokulingisa oqhubekayo

(2) Ukudonsa okusebenzayo ngaphambili nokugunda okuginqikayo

I-shear egoqayo ishayelwa i-AC variable frequency motor, futhi i-needle pendulum reducer iyancipha. Ama-roller amabili we-shear egoqayo afakwe izindwani ezimbili ngokulandelanayo zokugoqa nokusika, futhi ubude bokusika bungaba ngu-700mm. Izikere ezigoqayo zisetshenziselwa kakhulu ukusika ama-ingots ekuqaleni komugqa wokukhiqiza ngaphambi kokugingqika nalapho okokusebenza kwehluleka ukuyeka ukusakaza. I-shear egoqayo ifakwe i-photoelectric positioning, ukuze i-blade ihlale ime endaweni ethile.

I-traction yangaphambili esebenzayo itholakala ngaphambi kwe-rolling shear futhi ihlanganiswe ne-rolling shear.

(3) Ithuluzi lokuqondisa

Kunamasondo aqondileyo amahlanu, amabili aphezulu namathathu aphansi awekho endaweni engafanele.

(4) Idivayisi yokushisisa yokungeniswa okuphindwe kabili

Ukuze kuginqike i-aluminium alloy rods, izinga lokushisa le-ingot liyadingeka ukuthi lingaguquki phakathi nokuginqika okuqhubekayo ukuze kubonakale ukugingqa kwezinga lokushisa okungashintshi. Ukugingqika kwezinga lokushisa okungaguquki kuyisici esibalulekile sezinduku ezigoqiwe ze-aluminium alloy.

Ikakhulukazi ihlanganisa izifudumezi zokungenisa, amakhabethe okuphakela amandla okuvama okumaphakathi, ukulinganisa izinga lokushisa nezinhlelo zokulawula izinga lokushisa, njll. I-heater yokungeniswa ithatha uhlobo olunezigaba ezimbili, futhi kukhona i-passive drive roller esekelayo phakathi kwezigaba. Uhlelo lokulawula izinga lokushisa lwakhiwe ngamathemometha okushisa efiber optical angenisiwe, amathuluzi ahlakaniphile kanye nezinhlelo zokuguqula i-analog. Ingakwazi ukuzivumelanisa nezidingo zenqubo yokushisa kokushisa kokwelashwa kokushisa ngaphambi kokugoqa ingot ye-aluminium alloy: ukuphakama okuphezulu kwezinga lokushisa ngu-80 ℃, futhi kushiswa kusuka ku-440 ℃-480 ℃ kuya ku-490 ℃ -520 ℃; iyalungiseka ngokuqhubekayo ukuze kuqinisekiswe izinga lokushisa eliphansi elingu-510℃ ukuze liqhakaze.

( 5 ) Umshini wokugaya oqhubekayo

( 6 ) Isistimu yokugcoba uwoyela ( i-double lubrication system ye-gearbox)

( 7 ) I-Emulsion lubrication system (isistimu yokupholisa kabili kanye ne-lubrication ye-aluminium rod rolling)

( 8 ) I-conic tube roller isikhwama samanzi sohlobo lwe-lead rod loop forming device (ngaphandle kwebhotela)

1. I-Conic tube roller water bag uhlobo lwesistimu edidiyelwe yokuhola (incazelo enemininingwane inamathelisiwe)

2. Uhlelo lwamapayipi amanzi okupholisa (i-emulsion isetshenziswa lapho kukhiqizwa izinduku ze-aluminium ezejwayelekile)

3. Uhlelo lokupholisa kanye nokomisa

Isistimu yokupholisa nokomisa itholakala engxenyeni engenhla yesistimu yepayipi lamanzi okupholisa futhi isetshenziselwa kakhulu ukuphephetha amanzi asele endaweni yenduku.

3. Umshini wokudonsa osebenzayo

Idivayisi ithatha ukuncinza okubili okusebenzayo, futhi ibhomu lilungisa ukucindezela. I-motor ishayela i-pinch roller eyodwa ukuze ijikeleze ku-V-belt drive, futhi ngesikhathi esifanayo ishayela enye i-pinch roller ngamapheya amabili amagiya (synchronous), futhi ibhokisi legiya ligcotshwa ngamafutha emvelo.

5. Idivaysi yenduku yokushwibeka ye-annular

Induku ingena ku-shaft yegiya lezikelemu ngaphansi kwe-traction thrust, bese idlula ku-spiral pendulum tube for pre-deformation, bese ijikela phansi kuhlaka lwetroli.

6. Inqola eyindilinga