aluminum and aluminum alloy rod continuous casting and rolling production line

Features

Iyo dhizaini dhizaini yechina-chizvarwa aruminiyamu tsvimbo inoenderera ichikanda uye kutenderera chigayo chekugadzira mutsetse ndeyekugadzirisa uye kusimudzira michina yemidziyo kuti ive nechokwadi chenguva refu kugadzikana kushanda kweyekugadzira mutsetse, kudzikisa mashandiro ekushandisa, mari, hupfumi uye zvakatipoteredza kabhoni, uye gadzira aruminiyamu uye aluminium alloy matanda emhando iri nani. Yechina-chizvarwa ina-vhiri vachikanda muchina sekristaro vhiri rinotora H-serin’i yakasimbiswa sisitimu, iyo inovandudza hupenyu hwebasa rekristaro vhiri. Uchishandisa pombi yedrainage uye yakatwasuka gwara otomatiki kudira iyo yakanyungudutswa aluminium muforoma mhango zvakanaka, pasina mhirizhonga uye mhirizhonga, kuyerera mugero wepakati nhare iyo yemukati aruminiyamu pamusoro oxide firimu haina kuparadzwa, zvakare kudzikisira kudyiwa kwemvura aruminiyamu oxidation inosimbisa mhando yealuminium tsvimbo; chigayo chinotenderera chinotora 2 yakazvimiririra yekuendesa racks iyo nyowani yekutungamira tsvimbo inotora iyo conic chubhu roller mvura-pack inotungamira tsvimbo yekuumba system, patent chigadzirwa (patent nhamba), hapana bhotela, hapana kukwenya, hapana tsvimbo inodzivirira, mari, zvakatipoteredza zvine hushamwari, uye isina kusvibiswa. Inogona kushandiswa zvakananga kumagetsi ealuminium matanda. , Yakashongedzwa waya uye yakaburitswa chubhu, kunyanya inokodzera kugadzirwa kwealuminium uye aluminium alloy matanda. Iyo yekugadzira tambo inogona kubatanidzwa nemagetsi uye kuenzaniswa maererano nekukanda kumhanya, kumhanyisa kumhanya, traction kumhanya uye kutora-kumusoro kumhanya kuona kuti yekugadzira tambo inowirirana uye inogona kugadzirwa zvakanaka panguva yekushanda, ichiita oparesheni iri nyore uye nyore.

A, zvishandiso zvinoshandiswa

Muchina uyu unotora unoenderera mberi uchikanda uye kukunguruka maitiro kugadzira simbi dzealuminium uye aluminium alloy rods. Izvo zvinoshandiswa ingots dzakachena dzealuminium , electrolytic aluminum fluid kana aruminiyamu alloys , uye maaruminiyamu tsvimbo kana aluminium alloy rods ane madhayamita e9.5mm uye Ф12mm anogadzirwa.

2. Kugadzirwa kwemidziyo

1. Zita rezvishandiso: UL+Z-1600+255/2+10 aluminium tsvimbo inoenderera mberi ichikanda uye inokunguruka yekugadzira chigayo

2. Izvo zvinhu zvikuru zvemidziyo: ina-vhiri yekukanda muchina, inoshanda pamberi traction, rolling shear, inoshanda yekugadzirisa mudziyo, frequency multiplier induction kudziya mudziyo, inoshanda feeder mashini, 255/2 + 10 aluminium alloy tsvimbo inoenderera ichitenderera chigayo, conic chubhu. Roller mvura-yakarongedzwa lead lead tsvimbo coiling chishandiso (hapana oiri inotungamira tsvimbo, inoshanda yekumashure traction), plum inotumbuka kaviri furemu tsvimbo inodzosera kumashure, kutenderera chigayo emulsion kutenderera chishandiso, kutenderera chigayo kuchizora mafuta kutenderera chishandiso, yekugadzira mutsara wemagetsi kudzora system. (Cherekedza: Seti yealuminium yakanyunguduka chiravira, inobata choto uye laund inofanirwa kurairwa zvakasiyana. Iyo inotonhora sisitimu iri kunze kwemuchina wekukanda uye iyo inotonhodza sisitimu yemhepo inopisa inopihwa nemushandisi)

Three, simple process

1. Aluminium ingot → yakanyungudutswa aluminium (aluminium alloy) → yakanyungudutswa aruminiyamu ichinatsa → sampling kupinda kutenderera → kutenderera → isina mafuta mutobvu tsvimbo (kudzima) → (mushure mekusimudza) → inoramba ichitenderera tsvimbo → puramu inotumbuka kaviri furemu tsvimbo inogamuchira → tambo → yakapera aruminiyamu tsvimbo kuyera → kuongorora → kuchengetedza.

2, ine yakanaka yakanyungudutswa aluminium kana yakanyungudutswa aruminiyamu emvura (yakanyungudutswa aluminium alloy) neyakagadzika choto kuburikidza neiyerera mugero, mukati mana vhiri caster inoramba ichikanda nzvimbo 150 0mm 2 yemanera -akashongedzwa ingot. Iwo ma ingots anodyiswa mukati mekutenderera shears nekushingaira traction yekucheka marara ingots,

(After straightening frequency induction heating temperature), the automatic feeding mechanism feeding trapezoidal ingots into rod rolling mill, the conic roller water type oil-free lead rod and continuous around the rod, the double stitch block.

China, mutsetse main technical parameter akasarudzwa

Production aluminum rod diameter	Ф9.5mm , Ф12mm, Ф15mm
Maximum theoretical production capacity	1.6-3.5 matani / awa ( Ф9.5mm aruminiyamu uye aruminiyamu alloy tsvimbo)
Yese saizi yemidziyo mikuru	45 × 7.8 × 5.1 m (Kusasanganisa choto uye kutonhora kutenderera system)
Yese huremu hwemidziyo mikuru:	62 t (michina chikamu)
Simba rese	785kw

5.Tekinoroji tsananguro yealuminium alloy tsvimbo inoenderera ichikanda uye kutenderera yekugadzira mutsara

(1) Kuramba kuchikanda muchina

Crystal vhiri dhayamita	1 6 00 mm
Crystal vhiri rekucheka fomu	H- mhando
Muchinjikwa-chikamu chikamu chekristaro vhiri	1500 mm2
Ingots chikamu chechimiro chepamusoro	Ngazi-yakaita
Kumhanyisa mota	500-1 44 0 rpm
Kukanda kumhanya	11.7-23.4 m / min
Crystal wheel drive motor	5.5 kw N=1 44 0r/min (AC, frequency conversion speed regulation)
Simbi yebhandi inosimbisa humburumbira	QGAESZ160 × 200L3
Steel pressure tight cylinder	10A-5 CBB100B125 (RY-T)
Pouring pot lifting motor	Y80 2 -. 4 0.75 kW N = 1390 R & lt / min
Cooling water pressure force	0.35-0.6 Mpa
Kutonhora kwemvura yakawanda	60 t/h (internal cooling: 40t/h, external cooling: 20t/h)
Kutonhora kwemvura tembiricha ye	＜35℃

(2) Anoshanda epamberi traction uye anokungurutsa sheari

Mberi traction mota	Y132S-4 5.5kw 1440r / min
Rolling shear motor	Y180L-6 15kw 970r/min
Shear length of ingot	700 mm
Kutenderera chigero zvinhu	W48Cr4V

Iyo yekumonera shear inotyairwa ne AC inosiyana frequency mota, uye iyo tsono pendulum inoderedza inoderera. Iwo maviri anotenderera eiyo inotenderera shear akashongedzerwa ane maviri mashizha zvakateerana pakuumburuka nekucheka, uye iyo yekucheka kureba ingangoita 700mm. Rolling shears inowanzo shandiswa kucheka iyo ingots pakutanga kweiyo yekugadzira mutsara usati waumburuka uye kana iyo michina ikakundikana kumira kukanda. Iyo yekumonera shear inoshongedzerwa nefotoelectric yekumira, kuitira kuti banga rinogara richimira pane imwe nzvimbo.

Iyo inoshanda kumberi traction iri pamberi peinotenderedza shear uye inosanganiswa neye rolling shear.

(3) Chinosimudza mudziyo

There are five straightening wheels, the top two and the bottom three are misplaced.

(4) Frequency doubling induction heating device

Yekuumburuka aruminiyamu chiwanikwa matanda, iyo ingot tembiricha inodikanwa kuti igare iri panguva inoenderera ichitenderera kuti uone yenguva dzose tembiricha kutenderera. Kugara tembiricha ichitenderera chinhu chakakosha cheakaumburuka aruminiyamu chiwanikwa matanda.

Inonyanya kusanganisira induction heaters, yepakati frequency magetsi emagetsi makabati, tembiricha kuyera uye tembiricha yekudzivirira masisitimu, nezvimwe. Iyo induction heater inotora maviri-nhanho mhando, uye kune yekumira inotsigira drive roller pakati pezvikamu. Iyo tembiricha yekudzora sisitimu inoumbwa neyakaunzwa kunze kwefiber fiber thermometers, zvishandiso zvine hungwaru uye analogog kutendeuka masisitimu. Iyo inogona kuenderana neyakaitwa maitiro ekupisa tembiricha yekupisa kurapwa isati yapetwa yealuminium alloy ingot: iyo yakanyanya tembiricha inokwira i80 ℃, uye inopisa kubva 440 ℃ -480 ℃ kusvika 490 ℃ -520 ℃; inoramba ichigadziriswa kugadzirisa kuti tembiricha yepasi ndeye 510 ℃ yekukura.

Yakanyanya kubuda simba reIF simba rekupa	300 kw
IF simba frequency:	350 HZ
Iyo yakanyanya kupisa tembiricha yekupisa ingot	80 ℃
Mvura inopisa inoyerera	＞15 t/h
Kutonhora kwemvura inotonhorera:	0.3-0.4MPa
Yekumhanyisa mhanyisa	8 -12 m / min
Maximum output	3.88t / h
Equipment kukura	2200×1256×1000mm (L ×H×B)

( 5 ) Chigayo chinoramba chichiumburuka

mhando	Mipumburu miviri nemhando mitatu Y mhando
Tsvimbo dhayamita	Ф9.5mm, Ф12mm
Nhamba yeraki	1 2 Jia
Zita saizi mupumburu	-255 mm
Adjacent furemu yekufambisa chiyero	1-2# 58/41 1.42 2-3# 57/42 1.36 3-4# 56/43 1.30 4-12 55/44 1.25
Kunonyanyisa zvenguva yekupedzisira rinopfungaira kumhanya	4 m / s (Iyo yepamusoro dzidziso yekubuda kwe -9.5mm yekupedzisira kutenderera ndeye 3.5 matani / awa)
Rolling centre urefu	902.5 mamirimita
main mota simba 1#Fremu mota 2#Fremu mota	Z4-3 1 5- 3 2 280 kw (DC, N = 75 0 r/min) 55kw(AC) 45kw(AC)
Roll zvinhu	H13
Active feeding mechanism cylinder	CA100B75-AB (10A-5)

(6) Oiri lubrication system (kaviri lubrication system yegiya bhokisi)

tangi	V = 3 m3 1 pc
Pombi mota	Y132M2-6 5.5kw960 r/min 2 seti
Pombi muenzaniso	2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets
firita	GLQ-80 1 set
Tembiricha yemafuta	＜35℃

(7) Emulsion lubrication system (kutonhora kaviri uye lubrication system yealuminium rod rolling)

Lotion pombi	IS100- 80 – 16 0 A Q = 100m . 3 / H 2 P = 0.5MPa th
Pombi yemvura pombi	Y1 6 0M 1 -6 11 kw 2940 r/min 2
unotonhorera	BR0.35 0.6/120 35m 2 1
firita	100-GLQ 2 th

( 8 ) Conic chubhu roller bhegi remvura mhando lead rod loop kugadzira mudziyo (isina bhotoro)

1. Conic tube roller water bag type lead integrated system (tsanangudzo yakadzama yakanamirwa)

2. Kutonhodza pombi yemvura (emulsion inoshandiswa paunenge uchigadzira zvakajairika simbi dzealuminium)

3. Kutonhora uye kuomesa system

Iyo inotonhora uye yekuomesa system iri kumucheto wekumusoro kwetembiricha yemvura inotonhorera uye inonyanya kushandiswa kupomesa mvura yasara pane tsvimbo pamusoro.

3. Active traction mudziyo

Traction kumhanya	8.9m / s
Traction mota	Y132N-4 7.5kw 1440r/min

Chishandiso chinotora maviri akashanda pinch, uye bhomba inogadzirisa kudzvanywa. Iyo mota inotyaira imwe pinch roller kuti itenderere kuburikidza neV-belt drive, uye panguva imwechete inotyaira imwe pinch roller kuburikidza maviri maviri emagiya (synchronous), uye giya bhokisi rinozorwa nemafuta ehupenyu.

5. Annular swing rod device

Ronda-ronda injini

4 kw 1440r / min

Shamhu inopinda muhonye giya shaft pasi pechisimba, ndokuzopfuura nepombi yependulum chubhu ye pre-deformation, uye wozodzika pasi mutrolley furemu.

6. Circle trolley