Ka’idar aiki na sucker sanda zafi magani line

1. Ciyarwa akan layin maganin zafi na sandar tsotsa (ciki har da na’urar bundling na’ura da mai ba da faifai): akwatin ciyarwa shine don tara bututun ƙarfe don dumama, kuma tarkacen an yi shi da farantin karfe 16mm mai kauri da 20 #, mai zafi mai jujjuyawa I. -shaped An yi shi da karfe welded, fadin tebur ne 200mm, tebur yana da gangara na 3 °, kuma 20 φ159 karfe bututu za a iya sanya. Dandali da ginshiƙi suna waldawa, kuma ana ɗagawa duka tarin kayan a kan dandali ta hanyar crane yayin aiki, kuma ba a ɗaure da hannu ba. Na’urar bale mai girma tana tuka ta da silinda iska. Muddin an kunna odar, za a buɗe tallafin bale mai girma, kuma bututun ƙarfe zai mirgina zuwa mai ciyar da diski don riƙe shi. An sanye da mai ciyar da diski tare da jimlar faifan diski guda 7 akan gadi ɗaya. Da zaran an ba da umarni, bututun ƙarfe yana buƙatar dumama, kuma zai yi ta atomatik zuwa ƙarshen tebur bisa ga bugun (watau lokaci). Tsaya a tsakiyar matsayi.

2. Hanyar ciyarwa da jujjuyawar layin maganin zafi na sandar tsotsa: Tsarin ciyarwa da jujjuyawa iri ɗaya ne da na’ura mai jujjuya nau’in lefa. Manufar ita ce don canja wurin kayan aikin daga wannan tashar zuwa wani, amma tsarin ya bambanta. Ka’idar aiki shine Akwai babban bambanci, tsarin jujjuyawa shine a riƙe kayan a hankali, sannan a sanya kayan a hankali a hankali, tare da kyakkyawan tsakiya kuma babu tasiri ko tasiri. Akwai flipper 9, duk an shirya su, kuma saman aiki yana karkata 3° daga babba zuwa ƙasa. Kore ta φ250 ta 370 bugun Silinda, lokacin da matsa lamba na aiki shine 0.4Mpa, ƙarfin ja shine 1800kg, wanda shine sau 3 na bututun ƙarfe mafi nauyi. Juyawa da jujjuya ana haɗa su ta hanyar haɗa sanduna da sandunan ɗaure tare da hinges, kuma juzu’i 9 suna aiki. Tashi da faɗuwa lokaci guda, aiki tare mai kyau.

3. Nadi tsarin nadi mai siffar V-dimbin yawa nadi tsarin for tsotse sanda zafi magani line:

3.1. Tsarin isar da abin nadi yana kunshe da saiti 121 na rollers masu sifar V masu tuka kansu. Akwai rollers masu siffar V 47 akan layin kashewa da daidaitawa, saiti 9 na rollers masu sifar V mai saurin ciyarwa (ciki har da inverter), saiti 24 na dumama rollers mai siffar V (ciki har da inverter), da saiti 12 na saurin ɗagawa. rollers (ciki har da inverter)). Ana sarrafa wutar lantarki ta hanyar mai rage cycloid pinwheel, samfurin shine XWD2-0.55-57, saurin abin nadi mai sauri shine 85.3 rpm, saurin gaba shine 50889 mm / min, kuma ana watsa bututun ƙarfe a cikin 19.5 seconds zuwa kai karshen maganar. Akwai saiti 37 na layin zafin jiki, saiti 25 na dumama rollers V-dimbin yawa (gami da mai sauya mitar), saiti 12 na rollers mai sauri (gami da mai sauya mitar), kuma ikon yana ɗaukar mai rage cycloidal pinwheel, ƙirar XWD2-0.55-59, sauri-dagawa Gudun juyawa na abin nadi shine 85.3rpm, saurin gaba shine 50889 mm/min, kuma bututun ƙarfe ya kai ƙarshen ƙarshen a cikin daƙiƙa 19.5. Akwai rollers masu siffar V a tsakanin gadaje biyu masu sanyaya jiki, dukkansu rollers ne masu sauri. Ana shigar da rollers masu siffar V akan layin samarwa guda uku kuma an shirya su a 15 ° akan wannan cibiyar. Nisa tsakanin abin nadi mai siffar V da nadi mai siffar V shine 1500mm, kuma diamita na abin nadi mai siffar V shine φ190mm. Sai dai abin nadi mai siffar V a ƙarshen ciyarwa (ƙarshen ciyarwa abu ne mai sanyi), duk sauran nau’ikan abin nadi mai siffar V suna sanye da na’urorin ruwa mai sanyaya. Abin nadi mai goyan baya yana ɗaukar ɗaukar hoto na waje tare da wurin zama a tsaye. Ikon saurin motsi na mitar mitar, sanye take da mai sauya mitar, kewayon daidaita saurin shine juyi juyi 38.5/min～7.5 juyi/min. Gudun isarwa shine 22969mm/min～4476mm/min, kuma jujjuyawar bututun karfe shine: 25.6 juyin juya hali/min～2.2 juyin juya hali/min.

3.2. Ana ƙididdige layin maganin zafi na tsotsa bisa ga buƙatun fitarwa na shekara-shekara. Idan fitarwa a kowace awa shine ton 12.06, saurin bututun ƙarfe na gaba shine 21900mm/min～4380mm/min.

3.3. Sakamakon: saurin haɓakar ƙira na tsarin ya dace da bukatun samarwa.

3.4. Ana sarrafa saurin injin jujjuya mitar ta hanyar mai sauya mitar, kuma lokacin yana da kusan daƙiƙa 3 don haɗa ƙarshen bututun ƙarfe zuwa ƙarshe. 2.3.5 The karfe bututu bayan normalizing da quenching shiga wani tashar smoothly. Lokacin da ƙarshen bututun ƙarfe ya bar zoben fesa na ƙarshe, shugaban bututun ƙarfe ya shiga cikin hanyar tsere mai sauri. Mai sauya mitar yana sarrafa bututun ƙarfe waɗanda aka haɗa ƙarshen zuwa ƙarshe na kusan daƙiƙa ɗaya don rabuwa ta atomatik kuma isa ƙarshen don shiga tasha ta gaba.

3.6. The karfe bututu bayan normalizing da tempering iya shigar da sanyaya gado a cikin lokaci. Lokacin da ƙarshen bututun ƙarfe ya bar fitowar sashin ƙarshe na firikwensin, shugaban bututun ƙarfe ya shiga hanyar tsere mai sauri, kuma mai sauya mitar yana sarrafa ƙarshen da ƙarshen bututun na kusan daƙiƙa ɗaya. Yana rabuwa da sauri, ya kai ƙarshen, kuma ya shiga cikin kwanciyar hankali ta hanyar jujjuyawar.

3.7. Nadi mai iyo mai iyo: An haɗa abin nadi mai motsi da abin nadi mai siffar V tare, kuma an shigar da ƙarshen kowane rukuni na firikwensin azaman saiti. 4 sets na normalizing da quenching, 3 sets na tempering, 7 sets a duka. Saboda saurin watsawa da sauri, an saita shi don hana bututun ƙarfe lalata firikwensin saboda billa radial. Za’a iya daidaita abin nadi mai motsi mai iyo, kuma kewayon ya dace da bututun ƙarfe na ƙayyadaddun bayanai daban-daban. Rata tsakanin bututun ƙarfe da ƙafar ƙafar ƙafar ita ce 4-6mm, wanda za’a iya daidaita shi da hannu.

3.8 Tempering firikwensin motsi na’urar: Lokacin da karfe bututu ne al’ada, domin yin karfe bututu smoothly shigar da sanyaya gado, da tempering firikwensin dole ne a janye daga samar line. Saituna uku na φ100 × 1000 cylinders sun wuce na’urori masu auna zafin jiki da aka haɗa ta hanyar waƙa kuma su janye daga layin samarwa. bugun jini baya buƙatar gyara, tura shi gaba, kuma tsakiyar waƙar shine tsakiyar firikwensin.