Mfundo yogwirira ntchito ya chingwe chothandizira kutentha kwa sucker rod

1. Kudyetsa choyikapo pa chingwe choyatsira ndodo chakuya (kuphatikiza chipangizo chophatikizira chochulukira ndi chophatikizira cha disc): choyikapo ndikuyika mapaipi achitsulo kuti azitenthetsera, ndipo choyikapo chimapangidwa ndi mbale yachitsulo ya 16mm wandiweyani ndi 20 #, yotentha yopiringizika. -mawonekedwe Amapangidwa ndi zitsulo zowotcherera, m’lifupi mwa tebulo ndi 200mm, tebulo liri ndi malo otsetsereka a 3 °, ndipo 20 φ159 mapaipi achitsulo akhoza kuikidwa. Pulatifomu ndi mzati zimawotcherera, ndipo mtolo wonse wazinthu umakwezedwa papulatifomu ndi crane panthawi yogwira ntchito, ndipo mtolowo umachotsedwa pamanja. Chida chochuluka cha bale chimayendetsedwa ndi silinda ya mpweya. Malingana ngati lamulo likutsegulidwa, chithandizo cha bale chochuluka chidzatsegulidwa, ndipo chitoliro chachitsulo chidzagubuduza ku disk feeder kuti chigwire. Diski feeder ili ndi okwana 7 obwezera ma disc pamtundu womwewo. Malangizowo akangoperekedwa, chitoliro chachitsulo chiyenera kutenthedwa, ndipo chimangoyenda mpaka kumapeto kwa tebulo molingana ndi kugunda (ie nthawi). Anayima pakati.

2. Njira yodyetsera ndi kupiringitsa ya chingwe chothandizira kutentha kwa ndodo: Njira yodyetsera ndi yopiringizika ndi yofanana ndi makina amtundu wa lever. Cholinga chake ndikusamutsa chogwirira ntchito kuchokera pamalowa kupita ku china, koma mawonekedwe ake ndi osiyana kwambiri. Mfundo yogwirira ntchito ndi yakuti Pali kusiyana kwakukulu, njira yosinthira ndikusunga zinthu bwino, kenako ndikuyika zinthuzo pansi mokhazikika, mokhazikika bwino komanso osakhudzidwa kapena kukhudza. Pali zipsepse 9, zonse zomwe zimakonzedwa, ndipo malo ogwirira ntchito amatsatiridwa ndi 3 ° kuchokera pamwamba mpaka pansi. Moyendetsedwa ndi φ250 ndi 370 sitiroko yamphamvu, pamene kuthamanga ntchito ndi 0.4Mpa, kukoka mphamvu ndi 1800kg, amene ndi 3 nthawi ya chitoliro cholemera kwambiri zitsulo. Flip ndi flip zimalumikizidwa ndikulumikiza ndodo ndikumangirira ndodo ndi hinges, ndipo zopindika 9 zikugwira ntchito. Kukwera ndi kugwa munthawi yomweyo, kulumikizana kwabwino.

3. Makina otumizira odzigudubuza ooneka ngati V a chingwe chochizira kutentha kwa ndodo:

3.1. Makina otumizira odzigudubuza amapangidwa ndi ma seti 121 a zodzigudubuza zodziyendetsa paokha zokhala ngati V. Pali 47 V-woboola ma rollers pa quenching ndi normalizing mzere, 9 seti kudya mofulumira V wodzigudubuza woboola pakati (kuphatikiza inverter), 24 seti Kutentha kutsitsi V-woboola ma rollers (kuphatikiza inverter), ndi 12 seti yokweza mwachangu. odzigudubuza (kuphatikiza inverter) ). Mphamvu imayendetsedwa ndi cycloid pinwheel reducer, chitsanzo ndi XWD2-0.55-57, liwiro la wodzigudubuza mwamsanga ndi 85.3 rpm, kutsogolo liwiro ndi 50889 mm / mphindi, ndi chitoliro zitsulo zimafalitsidwa mu masekondi 19.5. kufika pamapeto. Pali ma seti 37 a mizere yotenthetsera, ma seti 25 otenthetsera ozungulira ngati V (kuphatikiza ma frequency converter), ma seti 12 a ma roller okweza mwachangu (kuphatikiza ma frequency converter), ndi mphamvu itengera cycloidal pinwheel reducer, model XWD2-0.55-59, kukweza mofulumira Kuthamanga kwa wodzigudubuza ndi 85.3 rpm, kutsogolo kwa 50889 mm / min, ndipo chitoliro chachitsulo chimafika kumapeto kwa masekondi 19.5. Pali zodzigudubuza zooneka ngati V pakati pa mabedi awiri ozizirira, onse omwe ndi othamanga. Zodzigudubuza zooneka ngati V zimayikidwa pamizere itatu yopangira ndikukonzedwa pa 15 ° pamalo omwewo. Mtunda pakati pa wodzigudubuza wooneka ngati V ndi wodzigudubuza wooneka ngati V ndi 1500mm, ndipo m’mimba mwake wa V-woboola pakati ndi φ190mm. Kupatula chogudubuza chooneka ngati V kumapeto kwa chakudya (chakudya chimathera ndi zinthu zozizira), ma shaft ena onse ozungulira ngati V amakhala ndi zida zamadzi ozizira. Chogudubuza chothandizira chimatenga chozungulira chakunja chokhala ndi mpando woyima. Kuwongolera pafupipafupi kwa liwiro lamagalimoto, kokhala ndi ma frequency converter, masinthidwe othamanga ndi 38.5 revolutions/mn ~7.5 revolutions/min. Liwiro lakutsogolo ndi 22969mm/mphindi ~4476mm/mphindi, ndi kasinthasintha wa chitoliro chachitsulo ndi: 25.6 revolutions/min>2.2 revolutions/min.

3.2. Mzere wa chithandizo cha kutentha kwa sucker rod umawerengedwa molingana ndi zofunikira zapachaka. Ngati linanena bungwe pa ola ndi 12.06 matani, zitsulo chitoliro patsogolo liwiro ndi 21900mm/mphindi ~4380mm/mphindi.

3.3. Zotsatira zake: Kuthamanga kwapangidwe kwachiwembu kumakwaniritsa zofunikira zopanga.

3.4. Liwiro la galimoto pafupipafupi kutembenuka umalamulidwa ndi Converter pafupipafupi, ndipo nthawi ndi za 3 masekondi kulumikiza zitsulo chitoliro mapeto. 2.3.5 Chitoliro chachitsulo chitatha kukhazikika ndikuzimitsa chimalowa pamalo ena bwino. Pamene mapeto a chitoliro chachitsulo amasiya mphete yotsiriza yopopera, mutu wa chitoliro chachitsulo umalowa mumsewu wothamanga. Wotembenuza pafupipafupi amawongolera mapaipi achitsulo omwe amalumikizidwa kumapeto kwa sekondi imodzi kuti adzilekanitse okha ndikufika kumapeto kuti alowe pasiteshoni yotsatira.

3.6. Chitoliro chitsulo pambuyo normalizing ndi tempering akhoza kulowa yozizira bedi mu nthawi. Pamene mapeto a chitoliro chachitsulo amachoka kuchoka kwa gawo lomaliza la sensa, mutu wa chitoliro chachitsulo umalowa mumsewu wothamanga mofulumira, ndipo otembenuza pafupipafupi amawongolera mapeto ndi mapeto a chitoliro chachitsulo kwa mphindi imodzi. Imalekanitsa mwachangu, imafika kumapeto, ndikulowa mu bedi lozizirira kudzera pa flip mechanism.

3.7. Kuyandama kuthamanga wodzigudubuza: Kuyandama kuthamanga wodzigudubuza ndi kusamutsa V woboola pakati wodzigudubuza amaphatikizidwa pamodzi, ndi mapeto a gulu lirilonse la masensa anaika monga seti. 4 seti ya normalizing ndi quenching, 3 seti ya kutentha, 7 seti onse. Chifukwa cha kuthamanga kwachangu, imayikidwa kuti iteteze chitoliro chachitsulo kuti chisawononge sensa chifukwa cha kuphulika kwa radial. The zoyandama kuthamanga wodzigudubuza akhoza kusintha, ndi osiyanasiyana ndi oyenera mipope zitsulo za specifications zosiyanasiyana. Kusiyana pakati pa chitoliro chachitsulo ndi gudumu lakumtunda ndi 4-6mm, yomwe ingasinthidwe pamanja.

3.8 Tempering Sensor yosuntha chipangizo: Pamene chitoliro chachitsulo chimakhala chokhazikika, kuti chitoliro chachitsulo chilowetse bwino pabedi lozizirira, sensor yotentha iyenera kuchotsedwa pamzere wopanga. Ma seti atatu a φ100 × 1000 masilindala amadutsa masensa omwe amalumikizana nawo panjanji ndikuchoka pamzere wopanga. Kukwapula sikuyenera kusinthidwa, kukankhira patsogolo, ndipo pakati pa njanji ndi pakati pa sensa.