Umgomo wokusebenza womugqa wokwelapha ukushisa kwenduku yokuncela

1. Irack yokudla kulayini wokwelapha ukushisa kwenduku yokuncela (okuhlanganisa idivayisi yokuhlanganisa ngobuningi kanye nesiphakeli sediski): indawo yokubeka iyindawo yokubeka amapayipi ensimbi azoshiselwa, futhi irack yenziwe ngepuleti lensimbi elingu-16mm kanye no-20#, i-hot-rolled I. -shaped Yenziwe ngensimbi ehlanganisiwe, ububanzi betafula buyi-200mm, itafula linomthambeko we-3 °, futhi amapayipi ensimbi angu-20 φ159 angabekwa. Ipulatifomu kanye nekholomu kuyashiselwa, futhi yonke inyanda yezinto zokwakha iphakanyiselwa endaweni yesikhulumi ngokhreni ngesikhathi somsebenzi, futhi inyanda iqaqwa ngesandla. Idivayisi ye-bulk bale ishayelwa isilinda somoya. Inqobo nje uma umyalo uvuliwe, ukusekela kwebhale ngenqwaba kuzovulwa, futhi ipayipi lensimbi lizogingqika liye kusiphakeli sediski ukuze liyibambe. I-disc feeder ifakwe isamba se-7 disc reclaimers ku-eksisi efanayo. Ngokushesha nje lapho ukufundiswa, ipayipi lensimbi lidinga ukushiswa, futhi lizogoqa ngokuzenzakalelayo ekupheleni kwetafula ngokusho kwesigqi (okungukuthi isikhathi). Imiswe endaweni emaphakathi.

2. Indlela yokuphakela nokuphenyisa yolayini wokwelapha ukushisa kwe-sucker rod: Indlela yokuphakela nokuphenyisisa iyafana nomshini wokuphephula wohlobo lwe-lever. Inhloso ukudlulisa i-workpiece isuka kulesi siteshi iye kwesinye, kodwa isakhiwo sihluke kakhulu. Umgomo wokusebenza uthi Kunomehluko omkhulu, indlela yokuphequlula iwukubamba impahla ngokushelela, bese uyibeka phansi kancane kancane, igxile kahle futhi ingenawo umthelela noma umthelela. Kunamapheshana angu-9, wonke ahleliwe, futhi indawo yokusebenza ithambekele ku-3 ° ukusuka phezulu kuya phansi. Ishayelwa ngu-φ250 nge-370 stroke cylinder, lapho ingcindezi yokusebenza ingu-0.4Mpa, amandla okudonsa angu-1800kg, okuyizikhathi ezi-3 zepayipi lensimbi elisinda kakhulu. I-flip ne-flip ixhunywe ngokuxhuma izinduku kanye nezinduku zokubopha ngamahinge, futhi ama-flips angu-9 ayasebenza. Ukuvuka nokuwa ngesikhathi esisodwa, ukuvumelanisa okuhle.

3. Isistimu yokuhambisa i-roller emise okwe-V yolayini wokwelapha ukushisa kwenduku yokuncela:

3.1. Isistimu yokudlulisa amarola yakhiwe amasethi angu-121 amarola azimele amise okuka-V. Kunama-roller angu-47 amise okwe-V kulayini wokucisha nowokujwayelekile, amasethi angu-9 ama-roller asheshayo amise okwe-V (okuhlanganisa ne-inverter), amasethi angama-24 esifutho sokushisisa amarola amise okuka-V (okuhlanganisa ne-inverter), kanye namasethi angu-12 okuphakamisa ngokushesha. ama-roller (kuhlanganise ne-inverter) ). Amandla aqhutshwa yi-cycloid pinwheel reducer, imodeli yi-XWD2-0.55-57, isivinini se-roller-lift-lift ngu-85.3 rpm, ijubane eliya phambili lingu-50889 mm/min, kanti ipayipi lensimbi lisakazwa ngemizuzwana engu-19.5 finyelela iphuzu lokugcina. Kunamasethi angu-37 olayini bokushisa, amasethi angu-25 okushisisa ama-roller amise okuka-V (okuhlanganisa isiguquli semvamisa), amasethi angu-12 wamarola aphakamisa ngokushesha (okuhlanganisa nesiguquli sefrikhwensi), namandla amukela i-cycloidal pinwheel reducer, imodeli XWD2-0.55-59, ukuphakamisa okusheshayo Ijubane lokujikeleza kwe-roller liyi-85.3 rpm, ijubane elihamba phambili liyi-50889 mm / min, futhi ipayipi yensimbi ifinyelela ekupheleni kwemizuzwana engu-19.5. Kunama-roller amise okwe-V phakathi kwemibhede emibili yokupholisa, wonke angama-roller asheshayo. Amarola amise okwe-V afakwe emigqeni emithathu yokukhiqiza futhi ahlelwe ku-15° endaweni efanayo. Ibanga phakathi kwerola elimise okuka-V kanye nerola elimise okwe-V lingu-1500mm, kanti ububanzi berola obumise okwe-V ngu-φ190mm. Ngaphandle kwerola elimise okuka-V ekugcineni kokuphakelayo (ukuphela kokuphakelayo kuyimpahla ebandayo), wonke amanye amashafu ajikelezayo anomumo ongu-V afakwe izinto zokupholisa amanzi. Irola elisekelayo lithatha ibheyili eyindilinga yangaphandle enesihlalo esiqondile. Ukulawulwa kwesivinini semoto eguquguqukayo, okufakwe isiguquli sefrikhwensi, uhla lokulungiswa kwesivinini luyi-38.5 revolutions/min～7.5 revolutions/min. Isivinini esidlulisayo siya phambili singu-22969mm/min～4476mm/min, futhi ububanzi bokuzungezisa amapayipi ensimbi yilawa: 25.6 revolutions/min～2.2 revolutions/min.

3.2. Ulayini wokwelapha ukushisa kwenduku yokuncela ubalwa ngokuvumelana nezidingo zonyaka zokuphumayo. Uma okukhiphayo ngehora kungamathani angu-12.06, isivinini sepayipi lensimbi singu-21900mm/min～4380mm/min.

3.3. Umphumela: isivinini sokuthuthuka kwesikimu sihlangabezana nezidingo zokukhiqiza.

3.4. Ijubane lemoto yokuguqula imvamisa lilawulwa yi-converter frequency, futhi isikhathi singamasekhondi angu-3 ukuxhuma ukuphela kwepayipi lensimbi ekupheleni. 2.3.5 Ipayipi lensimbi ngemva kokuvama nokucisha lingena kwesinye isiteshi kahle. Lapho ukuphela kwepayipi lensimbi kushiya indandatho yokugcina yesifutho, ikhanda lepayipi lensimbi lingena emgwaqeni womjaho ophakamisa ngokushesha. Isiguquli sefrikhwensi silawula amapayipi ensimbi axhunywe ekugcineni kuya ekugcineni cishe isekhondi elilodwa ukuze ahlukane ngokuzenzakalelayo futhi afinyelele ekugcineni ukuze angene esiteshini esilandelayo.

3.6. Ipayipi lensimbi emva kokujwayelekile nokushisa lingangena embhedeni wokupholisa ngesikhathi. Lapho ukuphela kwepayipi lensimbi kushiya ukuphuma kwengxenye yokugcina yenzwa, inhloko yepayipi yensimbi ingena emgwaqeni wokugibela osheshayo, futhi isiguquli semvamisa silawula ukuphela nokuphela kwepayipi lensimbi cishe umzuzwana owodwa. Ihlukana ngokushesha, ifike ekugcineni, futhi ingene embhedeni wokupholisa ngomshini wokuphehla.

3.7. I-roller yokucindezela entantayo: I-roller ye-pressure entantayo kanye ne-roller yokudlulisa efana ne-V ihlanganiswe ndawonye, ​​​​futhi ukuphela kwangaphambili kweqembu ngalinye lezinzwa kufakwe njengesethi. 4 amasethi okujwayelekile kanye nokucisha, amasethi ama-3 wokufudumeza, amasethi ayi-7 esewonke. Ngenxa yesivinini sokudlulisa ngokushesha, isethelwe ukuvimbela ipayipi lensimbi ukuthi lingalimazi inzwa ngenxa yokubhampa kweradial. I-roller yokucindezela entantayo ingashintshwa, futhi ububanzi bufanele amapayipi ensimbi wezinto ezihlukahlukene. Igebe phakathi kwepayipi lensimbi nesondo eliphezulu lingu-4-6mm, elingalungiswa ngesandla.

3.8 Idivayisi enyakazayo yenzwa: Uma ipayipi lensimbi lijwayele ukwenziwa, ukuze kwenziwe ipayipi lensimbi lingene kahle embhedeni wokupholisa, inzwa yokufutheka kufanele ihoxiswe emugqeni wokukhiqiza. Amasethi amathathu amasilinda angu-φ100×1000 adlula izinzwa ezishisayo ezixhunywe kuthrekhi futhi ahoxe emugqeni wokukhiqiza. I-stroke ayidingi ukulungiswa, iphushele phambili, futhi isikhungo sethrekhi siyisikhungo senzwa.