Kushanda musimboti we sucker rod heat treatment line

1. Kudyisa rack pane sucker rod kupisa kupisa mutsara (kusanganisira yakawanda bundling mudziyo uye disc feeder): yekudyira rack ndeyekurongedza mapaipi esimbi kuti apiswe, uye rack yakagadzirwa 16mm gobvu simbi ndiro uye 20 #, inopisa-yakakungurutswa I. -yakaumbwa Yakagadzirwa nesimbi yakashongedzwa, hupamhi hwetafura ndeye 200mm, tafura ine mutsetse we3 °, uye 20 φ159 mapaipi esimbi anogona kuiswa. Chikuva uye mbiru zvakasungwa, uye svinga rose rezvigadzirwa zvinosimudzwa pachikuva nekireni panguva yebasa, uye bundle racho rinobviswa nemaoko. Iyo yakawanda bale mudziyo inofambiswa nemhepo silinda. Chero bedzi murairo wakabatidzwa, bulk bale support inovhurwa, uye pombi yesimbi inokungurukira kune disc feeder kuti ibate. Iyo disc feeder inoshongedzerwa nehuwandu hwe7 disc reclaimer pane imwechete axis. Kana murairo uchingopihwa, pombi yesimbi inoda kupiswa, uye inongotenderera kusvika kumagumo etafura zvinoenderana nekurova (kureva nguva). Yakamiswa pakati penzvimbo.

2. Kudyisa uye kupenengura nzira yekuyaura tsvimbo yekupisa mutsara wekurapa: Iyo yekudyisa uye kubhururuka nzira yakangofanana neyemhando yekupupurusa muchina. Chinangwa ndechekuendesa workpiece kubva pachiteshi ichi kuenda kune imwe, asi chimiro chakasiyana zvakanyanya. Musimboti wekushanda ndewePane musiyano mukuru, iyo flip mechanism ndeye kubata zvinhu zvakanaka, wobva waisa zvinhu pasi zvakadzikama, zvine centering yakanaka uye pasina kukanganisa kana kukanganisa. Kune 9 flippers, iyo yose yakarongeka, uye nzvimbo yekushanda inorerekera 3 ° kubva kumusoro kusvika pasi. Inotyairwa ne φ250 ne 370 sitiroko silinda, kana simba rekushanda riri 0.4Mpa, simba rekudhonza iri 1800kg, inova 3 nguva dzepombi yesimbi inorema kwazvo. Iyo flip uye flip yakabatana nekubatanidza matanda uye sunga tsvimbo nemahinji, uye 9 flips ari kushanda. Kusimuka nekudonha panguva imwe chete, kuwiriranisa kwakanaka.

3. V-shaped roller conveyor system ye sucker rod heat treatment line:

3.1. Iyo roller conveying system inoumbwa ne121 seti yemarongerwo akazvimirira anofambiswa neV. Pane 47 V-shaped rollers pamutsetse wekudzima uye we normalizing, 9 seti yekukurumidza-kudya-yakaita V-yakaita rollers (kusanganisira inverter), 24 seti yekupisa yekupisa V-shaped rollers (kusanganisira inverter), uye gumi nemaviri seti ekukurumidza-kusimudza. rollers (kusanganisira inverter) ). Simba rinotyairwa ne cycloid pinwheel reducer, modhi iri XWD12-2-0.55, kumhanya kweiyo kukurumidza kusimudza roller ndeye 57 rpm, iyo yekumberi inomhanya 85.3 mm/min, uye pombi yesimbi inofambiswa mumasekondi 50889 kusvika kusvika kumagumo. Kune makumi matatu nenomwe seti yekudziya mutsara, makumi maviri neshanu seti yekudziya V-yakaita rollers (kusanganisira frequency converter), gumi nemaviri seti ekukurumidza-kusimudza rollers (kusanganisira frequency converter), uye simba rinotora cycloidal pinwheel reducer, modhi XWD19.5-37-25, kukurumidza-kusimudza Kutenderera kwekutenderera kwe 12 rpm, kukurumidza kwepamusoro ndeye 2 mm / min, uye pombi yesimbi inosvika kumagumo e0.55 seconds. Kune V-shaped rollers pakati pemibhedha miviri yekutonhodza, iyo yose inokurumidza rollers. Iwo maV-shaped rollers akaiswa pamitsetse mitatu yekugadzira uye akarongwa pa59 ° panzvimbo imwechete. Nharaunda pakati peV-shaped roller uye V-shaped roller ndeye 85.3mm, uye dhayamita yeV-shaped roller ndeye φ50889mm. Kunze kweiyo V-yakaita roller pakupera kwekudya (yekupedzisira yekudya ndeye inotonhora zvinhu), mamwe ese maV-akaumbwa anotenderera anotenderera shafts akashongedzerwa nemidziyo yemvura inotonhorera. Roller rinotsigira rinotora rekunze rakaita denderedzwa rine chigaro chakatwasuka. Variable frequency mota yekumhanyisa control, ine frequency converter, iyo yekumhanyisa gadziriso renji ndeye 19.5 revolutions/min～15 revolutions/min. Iyo yekumhanyisa yekumberi ndeye 1500mm/min～190mm/min, uye simbi pombi inotenderera renji ndeye: 38.5 revolutions/min～7.5 revolutions/min.

3.2. Iyo sucker tsvimbo yekupisa yekurapa mutsara inoverengerwa zvinoenderana negore rinobuda zvinodiwa. Kana iyo inobuda paawa iri 12.06 matani, iyo simbi pombi yepamberi kumhanya i21900mm/min～4380mm/min.

3.3. Mhedzisiro: iyo dhizaini yekusimudzira yechirongwa inosangana nezvinodiwa zvekugadzira.

3.4. Iko kumhanya kweiyo frequency conversion mota inodzorwa neiyo frequency converter, uye nguva inenge masekonzi matatu yekubatanidza pombi yesimbi kupera kusvika kumagumo. 3 Iyo pombi yesimbi mushure mekujaira uye kudzima inopinda mune imwe chiteshi zvakanaka. Kana kupera kwepombi yesimbi kunosiya mhete yekupedzisira yekupfapfaidza, musoro wepombi yesimbi unopinda mujaho rekukurumidza. Iyo frequency converter inodzora mapaipi esimbi ayo akabatana kumagumo kweinenge sekondi imwe kuti aparadzanise otomatiki uye asvike kumagumo kupinda muchiteshi chinotevera.

3.6. Iyo pombi yesimbi mushure mekudzikamisa uye kupisa inogona kupinda mumubhedha wekutonhora nenguva. Kana kuguma kwepombi yesimbi kuchisiya kubuda kwechikamu chekupedzisira che sensor, musoro wepombi yesimbi unopinda mumhanyi wekukurumidza-kusimudza, uye frequency converter inodzora kuguma uye kupera kwepombi yesimbi kweinenge sekondi imwe. Inoparadzanisa nekukurumidza, inosvika kumagumo, uye inopinda mumubhedha wekutonhora kuburikidza neflip mechanism.

3.7. Inoyangarara pressure roller: Iyo inoyangarara yekumanikidza roller uye yekuchinjisa V-yakaita roller inosanganiswa pamwechete, uye kumberi kwekupedzisira kweboka rega rega re sensors inoiswa seti. 4 seti ye normalizing uye kudzima, 3 seti yekupisa, 7 seti yakazara. Nekuda kwekukurumidza kutapurirana kumhanya, yakagadzirirwa kudzivirira pombi yesimbi kubva mukukuvadza sensor nekuda kweiyo radial bounce. Iyo inoyangarara yekumanikidza roller inogona kugadziridzwa, uye huwandu hwakakodzera mapaipi esimbi eakasiyana zvirevo. Mukaha pakati pepombi yesimbi uye vhiri repamusoro ndeye 4-6mm, iyo inogona kugadziriswa nemaoko.

3.8 Tempering sensor inofamba mudziyo: Kana pombi yesimbi yakajairwa, kuitira kuti pombi yesimbi inyatsopinda mumubhedha wekutonhora, sensor yekudziya inofanirwa kubviswa kubva mutsetse wekugadzira. Matatu eseti e φ100 × 1000 masilinda anopfuudza akabatana tempering sensors kuburikidza ne track uye anobvisa kubva mumutsara wekugadzira. Iyo sitiroko haidi kugadziridzwa, kusundira mberi, uye pakati peiyo track ndiyo pakati pe sensor.