Kuumbwa uye hunhu hwearuminiyamu uye aluminium alloy tsvimbo inoenderera ichikandira uye rolling yekugadzira mutsara.

A, mana-mavhiri anoenderera mberi caster

Iwo mavhiri mana anoenderera mberi caster anotengeswa kubva kuItaly Propez kambani tekinoroji, kambani yedu inogaya uye inobata dhizaini nekugadzira. Inonyanya kuumbwa nekudurura fort, crystal vhiri uye mudziyo wekufambisa, pinch vhiri mudziyo, simbi bhandi yekuzora mudziyo, bhiriji rekusvika, tension vhiri mudziyo, yekunze yekutonhodza mudziyo, plug, ingot picker simbi bhandi, nezvimwewo, zvikamu zvese zvakaiswa mumuchina weMuviri. .

Iyo aruminiyamu yakanyungudutswa inoyerera ichibva muchoto chekubatirira ichienda nemudhishi ichipinda munhare yepakati. Iyo plug inoyangarara inoshandisa musimboti wekusimudza kudzora kuyerera kwearuminiyamu yakanyungudutswa ichipinda munhare yepasi yekudira (ona Mufananidzo 1 neMufananidzo 2). Mugomba rekuumbwa rakagadzirwa nekristaro vhiri uye bhandi resimbi rakavharwa. Iyo yese fort yekudira inogona kutamiswa kumusoro nekudzika nemota, turbine reducer uye screw pair. Iyo yemuchinjikwa chikamu chekristaro vhiri iH-yakaumbwa, iyo inodzorwa neAC mota frequency kutendeuka (kana DC mota) uye inofambiswa negiya bhokisi. Chishandiso chekutonhodza chekristaro vhiri chinodzoreka kutonhora kwemukati, kutonhora kwekunze, kutonhora kwemukati, uye kutonhora kwekunze. Inopfapfaidzwa kune imwe neimwe nzvimbo kuburikidza neinotonhodza mvura nozzle ine kumanikidzwa kweinenge 0.5Mpa. Iyo tembiricha yemvura inotonhorera iri pasi pe35 ℃, uye vhoriyamu yemvura inogona kupfuudzwa kuburikidza nevhavha yekuvhara. Kugadzirisa. Nekuda kweizvozvo, tembiricha yemvura yakakandwa yealuminium inotonhodzwa zvishoma nezvishoma kubva pa700°C kusvika 710°C uye yosimbiswa kuita ingot yealuminium ine tembiricha ye480°C kusvika 520°C.

Iyo yakaomeswa ingot pavhiri rinopenya inoburitswa neiyo ingot ejector uye inotumirwa kunze pamwe nezambuko rekusvika. Iyo pinch vhiri mudziyo inodzvanya bhandi resimbi zvakasimba pavhiri rinopenya kudzivirira mvura yealuminium kuti isabude. Iyo inotungamira vhiri mudziyo inoshandiswa kugadzirisa uye kushandura kutungamira kwesimbi tambo uye kureba kwegomba rekuumbwa. Inogona kugadziriswa mukati meimwe nzvimbo. Iko kushushikana uye kudzvanywa kwesimbi yesimbi kunogadziriswa necylinder, kuitira kuti tension yesimbi strip inogona kuchengetedzwa pane imwe tension. Kuti ufambise kudzikiswa kwealuminum ingots, muchina unoramba uchikandira wakashongedzerwawo nemavhiri anopenya, simbi yemutsetse weoiri mudziyo uye simbi yekuomesa tambo. Sezvo hurongwa hwese huchienderera mberi, uye zvinhu zvitatu zvekukanda tembiricha, kukurumidza kukanda, uye mamiriro ekutonhodza akanyatsodzorwa, mahombe-akareba ingots anogona kuwanikwa.

Gumbo rekristaro rakagadzirwa nesirivha-copper alloy (Ag-T2) , uye chimiro chekristani chevhiri chakagadziridzwa musimba, iyo ine hupenyu hurefu kupfuura yepakutanga vhiri rekristaro. Iyo yepakati fort lining inotora yakakwirira-yakasimba integral silicon carbide refractory lining, iyo yakasimba uye yakasimba uye inobvisa kusvibiswa kwechipiri kwealuminium liquid yakakonzerwa nezvinhu zvinoramba zvekare. Uye panosangana mbichana uye nhare yepakati, duct inoshandiswa kuchinjisa. Iyo aruminiyamu yemvura yekukandira inotora 12-poinzi yakachinjika kukanda, iyo inogona kuita kuti aluminium mvura ipinde mu crystallization mhango zvakanaka, pasina mhirizhonga uye mhirizhonga, uye chengeta yekuwachira uye yepakati fort. Iyo oxide firimu iri pamusoro peiyo yemukati yakanyungudutswa aluminium haina kuparadzwa, inoderedza kufemerwa zvakare uye oxidation yealuminium yakanyungudutswa, kudzivirira iyo oxide firimu kuti isapinda mugomba rekukanda kugadzira slag nyowani, nekudaro inovandudza kunaka kweingot uye aluminium. tsvimbo.

B, chigayo chinoramba chichiumburuka

Aluminium alloy ine kuoma kwakanyanya uye simba kupfuura yakajairwa aluminiyamu, uye simba rayo rekukunguruka panguva yekukungurutswa rakakurawo kupfuura iro rearuminiyamu yakajairika. Simba guru rekukungurutsa chinhu chakakosha cheakakungurutswa aluminium alloy rods.

Inoumbwa ne 12 racks uye yakanyatsogadzirwa uye inogadzirwa kuti igadzire aluminium uye aluminium alloy rods.

Pane chigayo chekudya chinoshanda pamusuwo weguyo. Chigayo chinoramba chichiumburudzwa chinoumbwa ne2 seti yeakazvimirira kufambisa maviri-roll akakosha mastand uye gumi seti yeY-yakaita Y-yakaita matatu-roll inomira inotyairwa nemota huru uye giya rekudzikisa. Iyo yezita roll dhayamita iФ10mm, uye iri muchina wakachinjika. Kune 255 peya imwe neimwe yefuremu uye yakatwasuka roller furemu, gumi mapeya eY-mafuremu ane 1 mapeya ekutakurisa epamusoro uye 10 mapeya ekutapurirana kwepasi, ayo akarongwa zvakachinjana kuruboshwe nekurudyi. Yechipiri roller inotora arc denderedzwa uye imwe denderedzwa system kupfuura, uye matatu roller anotora arc triangle uye imwe denderedzwa system pass. Maraki maviri akazvimirira anofambiswa ne5 uye 5kw AC mota kuburikidza nepini-vibration inoderedza, uye gumi Y-yakaita matatu-roller racks anoshandisa 55kw DC motors kufambisa simba kuburikidza neshaft coupling uye shaft huru yegiya rekutumira bhokisi.

Kune giya rekuchengetedza kubatanidza pakubatana pakati pekutumira zino bhokisi uye furemu, uye pini yekuchengetedza inogurwa kana yaremerwa kudzivirira magiya nemashafu pafuremu. Peya yega yega racks yakashongedzerwa nekupinda uye yekubuda gidhigidhi kumberi nekumashure. Mukova weiyo-nhamba-nhamba rack inotora inotsvedza gidhigidhi, uye musuwo weasinganzwisisike-nhamba rack inotora inotenderedza gidhi gadhi, iyo inopindirana nekatatu rolling chidimbu chinobuda kubva kune yapfuura, uye ine gaka rakakodzera. Iyo inotungamira uye yekurinda mudziyo yakaiswa pakubuda kweiyo furemu inotora chimiro cheHuff. Kana imwe tsaona yakaturikidzana yaitika, pombi inoraswa kunze kudzivirira furemu kuti isavharwe. A stacking otomatiki yokupaka mudziyo akaiswa pakati furemu uye furemu.

Iyo diki arch ye side roller yega yega furemu inogona kugadziriswa ne shims, uye zvigadziriso zvimedu zvine ukobvu hwakasiyana zviri muchimiro cheHuff, kuitira kuti shims inogona kutsiviwa pasina kusunungura ese mana ekugadzirisa mabhaudhi. Iyo yekugadziridza huwandu ndeye ± 0.5mm.

Iyo huru yebhokisi giya inotora yakakwirira-chaiyo magiya ane ruzha rwakaderera uye hupenyu hurefu. Chimiro chemukati chechigadziko chinogadzirwa nealuminium alloy rolling mill yakakwirira-simba zvikamu, uye roll material ndeye H13. Mipumburu, magiya, uye shafts zvese zvinokwidziridzwa nesimba rakakwirira, uye hupenyu hwesevhisi hurefu. Ose ari maviri emafuta lubrication system uye emulsion lubrication system ari maviri masisitimu, anogona nyore uye nekukurumidza kubvisa tsaona dzekukurumidzira.

C, Aluminum alloy conic water-packed roller type oil-free lead loop forming device

The aluminum alloy conic water-packed roller type oil-free lead loop forming device is an upgraded product on the basis of the patented conic water-filled roller type oil-free lead loop forming device. The patented product is suitable for A2-A8 aluminum rods and aluminum alloy rods to form oil-free lead rods. The outstanding features have become the first choice for users of the new aluminum and aluminum alloy continuous casting and rolling production lines.

Anopfuura makumi mashanu epakutanga akajairwa aruminiyamu anoenderera mberi achikanda uye anotenderedza mitsara yekugadzira akabudirira kushandurwa kuita conic mvura-yakazadzwa roller mhando isina mafuta-isina lead mhete, iyo yakunda kurumbidzwa kwevashandisi. Isu takaziva iyo-isina-oiri-yekutungamirira tsvimbo mukati mese maitiro, iyo yekumhanyisa track, swing fomu, uye kumanikidza shanduko yeimwe neimwe poindi mune conic mvura-yakazadzwa roller lead rod. Targeted optimization nekuvandudza, chimiro chepamusoro chinogadzirisa 50 matambudziko makuru: 5. Tsvimbo inotungamira haidi bhotela; 1. Tsvimbo yakatyoka inoburitswa pasina kuvharira tsvimbo; 2. Mujaho wese hauna mavanga; 3. Chimiro chekugadzirisa chinogadzira aluminium Iyo tsvimbo yekushandura simba uye loop-forming kusunungura simba iri munzvimbo yakanakisisa uye loop-forming yakanaka (A4-A2); 8. Deredza matambudziko akaoma uye akapfava emudonzvo wealuminium kunze kwechiuno.

Maitiro ekupedzisira ekutanga aruminiyamu ese-goridhe tsvimbo inoramba ichikanda uye inomonereka yekugadzira tambo ndeyekupfuura yakakungurutswa aruminiyamu-yegoridhe tsvimbo kuburikidza nemudonzvo, kuidzima, zvine simba kudhonza, uye kuputira tsvimbo kuita denderedzwa mufuremu. Chimiro chikuru chemudonzvo wepakutanga ndeichi: diki arc roller inopinza kusimuka + yakatwasuka pombi uye yemvura bhegi musanganiswa + yekuomesa sisitimu + musoro roller arc + host traction + inomonereka tsvimbo uye furemu + yekubatsira pombi yekutonhodza mvura system, iyo inowanzoshanda Traction nzira. . Iyo aruminiyamu alloy conic mvura-yakazara roller mhando lead loop yekugadzira mudziyo inotora passive mhando. Mushure mekunge chigayo chabuda kunze kwetsvimbo, aluminium alloy rod kana aluminium tsvimbo inopinda muconic water-filled roller type oil-free lead rod loop inogadzira chigadzirwa kuburikidza nebhero muromo werodhi tsvimbo. Aruminiyamu tsvimbo inofamba kana kuti aluminium tsvimbo inotyaira ma roller mupombi inotungamira kuti atenderere nzira yese kuti aenderere mberi. Chimiro chikuru ndeichi: quadratic curve water bag roller musanganiswa system + bhegi remvura musanganiswa + yekuomesa sisitimu + nyowani-style musoro roller arc musangano + denderedzwa tsvimbo inogadzira mhete furemu + emulsion uye inotonhorera yemvura inopinza uye inobuda mbiri-inochinja mapaipi Iyo sisitimu inotora isiri- inoshanda traction mode.

Aluminium alloy quadratic curve mvura-yakazara roller-mhando yemafuta-isina lead rod loop kugadzira mudziyo, yakasungirirwa pombi yemvura, pombi yekudzoka, switching bhokisi, dhizaini yedhizaini ndeye emulsion uye inotonhorera yemvura inopinza uye inobuda mbiri-inochinja mhando, kuti uzive. iyo yakajairika aluminium tsvimbo uye Aluminium alloy tsvimbo inogadzira mabasa maviri. Paunenge uchigadzira zvakajairika simbi dzearuminiyamu, vhara iyo yekubatsira pombi inotonhorera yemvura system vharafu, vhura emulsion system vharafu, uye shandisa rolling mill emulsion main pipeline kupinza bazi mupombi yemvura yepamusoro, uye mhete yebazi inopfapfaidza zvakaenzanirana muconic chubhu yemvura bhegi. mudziyo we segmentation Kutonhodza uye lubrication, chiyero chekuyerera chinogona kugadziriswa online. Iyo emulsion iri pamusoro inoyerera ichidzokera mupombi huru yekudzoka, inoyerera ichipinda mu emulsion groove kuburikidza nekupatsanurwa emulsion vharafu mubhokisi rekuchinja, uye inogona kugadzira zvakajairika simbi dzealuminium. Paunenge uchigadzira aruminiyamu alloy tsvimbo, vhara ebetsero pombi emulsion system vharafu, vhura iyo inotonhorera yemvura system vharafu, vhara iyo inopinza kupatsanurwa emulsion vharafu, vhura emulsion drain vharafu pamucheto wepombi yemvura yepamusoro, dhonza emulsion yasara mupombi yemvura yepamusoro, uye vhara chinja chekudzoka Tangi yakabatanidzwa kune emulsion diversion valve, uye mvura inotonhorera uye vheji yekudzoka inovhurwa kuti ibudise aluminium alloy rods.

Iko kusakosha kweiyo inoshanda traction, iyo inoshanda traction system inoda kuteedzera kumhanya kweinjini huru uye kuita yekumhanyisa kuenzanisa kutonga. Kumhanya kwemutsara weiyo inoshanda traction vhiri kunofanirwa kunge kuri kukurumidza zvishoma kupfuura kumhanya kwemutsara wekupedzisira kutenderedza kumira kwemuchina mukuru, zvikasadaro chirevo cheinoshanda traction chinorasika, asi kumhanya kwemutsara weiyo inoshanda traction vhiri haina kuwiriraniswa ne mutsara wekumhanya kwekupedzisira kutenderedza kumira kwemuchina mukuru, saka inoenderera mualuminium Nzvimbo yetsvimbo inotsvedza uye inogezwa. Panguva imwecheteyo, simbi yealuminium inoiswa pasi pesimba rakabatanidzwa rekukweva uye kuzvidzora muchubhu inotungamira, zvichiita kuti tsvimbo yealuminium irambe ichitenderera ichikwira nekudzika kukwenya madziro echubhu. Nekuda kwekuderera kwesimba realuminium tsvimbo, pamusoro pearuminiyamu tsvimbo yakakweshwa nekukweshwa nevhiri rinobata basa. Naizvozvo, mumitsara yese yekugadzira ine inoshanda traction system, kunyangwe vashandisi vazhinji vakatora nzira yekuwedzera bhotela rodhi, huwandu hukuru hwearuminiyamu machipisi akaita tsono anogona kuonekwa pasi pevhiri rinobata basa.

Chinangwa chepakutanga chekutora nzira yekufambisa inoshingaira yainyanya kukonzerwa nekuti zvakaoma kutenderedza simbi yealuminium alloy kuita denderedzwa nekuda kwesimba rayo guru. Iyo inoshanda yekudhonza simba inogamuchirwa kuti iite kuti ipfuure nepamusoro pemusoro unozunguza. Mukugadzirwa chaiko, pre-deformed spiral swing head haisi nyore kushandisa mukugadzira akajairwa simbi dzealuminium. Vazhinji vashandisi vakatokanda iyo pre-deformed spiral swing musoro. Musoro wekirabhu unochinjirwa kuita wakajairika aruminiyamu inozunguza musoro kugadzira aruminiyamu alloy tsvimbo dzisina kunyanya kukwira musimba. Haisi chete iyo aluminium alloy tsvimbo inogona kupetwa kuita denderedzwa, asiwo mhedzisiro yacho yakanaka kwazvo. Zvinogona kuoneka kuti hazvifanirwe kuti aluminium alloy yekugadzira mutsara itore inoshanda yekudhonza nzira, uye mukugadzirwa chaiko, vagadziri vanoshandisa yakajairwa aruminiyamu inoswing misoro. Ese ari maviri aluminium alloy yekugadzira mutsara uye yakajairwa aluminium yekugadzira mutsara inofanirwa kutora iyo inongotungamira nzira seyakanyanya, iyo isingangochengetedze mutengo weiyo inoshanda traction system uye inofananidzira control system, asi zvakare isingakonzere pamusoro peiyo aluminium tsvimbo. kuti ikwekwe paunenge uchigadzira zvakajairika simbi dzealuminium.

Aluminum alloy conic water bag roller type oil-free lead loop forming device consists of: aluminum alloy conic curve water bag roller type lead rod integrated system, roller head swing system, random spare parts, water supply system, switch box, valve , Blowing system, inclined climbing ladder and four-pillar platform, special matching worm gear reducer for winding rod, motor Y112M-4 4kw 1440r/min B5, retractable double frame, mobile trolley and track, electronic control.

D, hurongwa hwekugadzirisa magetsi

Iyo yemagetsi sisitimu inofambiswa nenhatu-phase mana-waya 380V, 50Hz, yakaderera-voltage network, uye simba rose remidziyo inenge 795kw. Pakati pavo, iyo 280kw DC mota inodzorwa neSiemens DC yekumhanyisa yekudzora mudziyo, ine yakasimba yekudzivirira maitiro uye chikanganiso chekuongorora basa. Iyo yekukanda muchina mota, yakazvimirira yekufambisa furemu mota uye tsvimbo inotenderedza muchina mota ndeye AC mota, iyo inodzorwa neSiemens AC frequency conversion speed control unit. Yepakati relays uye AC contactors pazasi 32A shandisa Nokia 3TB akatevedzana, mhepo switches pazasi 25A shandisa Siemens 3VU1340 akatevedzana, uye vamwe vanosarudzwa kubva vanozivikanwa vagadziri vepamba. Iyo PLC inoshandisa Nokia S7-200 yekuronga, uye iyo yekubata skrini inoshandisa Eview 10.4-inch man-muchina interface color touch screen digital control. Yakasiyana-siyana yekushanda parameter inotariswa nechepakati uye inoratidzwa. Maitiro maparamita anogona kusetwa, kugadziridzwa, uye kuratidzwa kuburikidza nemunhu-muchina interface. Kabati yemagetsi yekudzora kabati inofanirwa kuiswa mukamuri yakatsaurirwa yekugovera simba, uye chete tafura yekutenderedza chigayo, tafura yekukandira muchina wekukanda uye danda rekuchinjisa muchina tafura yekushanda inofanirwa kuiswa panzvimbo yekugadzira, uye bhokisi rekusangana repombi unit rinofanira kuiswa. yakaiswa pedyo nepombi unit. Iyo yese unit iri nyore kushanda uye iri nyore kuchengetedza. Panyaya yekukandira kumhanya, kumhanyisa kumhanya uye kumhanyisa kumhanyisa, chirongwa chekubatanidza chekubatanidza chinogona kusetwa nemagetsi kuti ive nechokwadi chekuwiriranisa mutsara wekugadzira uye kugadzirisa zvakanaka panguva yekushanda, zvichiita kuti kushanda kuve nyore uye nyore.

F . Mutengi pachake chikamu

1. Melting furnace, holding furnace and launder.

2. Iyo inotonhorera yekutenderera yemvura inotonhorera yekristaro vhiri remuchina wekukanda, iyo yekupa mvura yekupisa yekutsinhana kwemvura yekuchiller yeyuniti (kusanganisira pombi yemvura inotonhorera, pombi yemvura yekudonha, shongwe yekutonhora, vharafu uye pombi, nezvimwewo).

3. Provide connection wires and cables from the power main network to the equipment electric control cabinet, the electric control cabinet to the fuselage control point, and the electric control cabinet.

H. Capacity of assembly machine for aluminum rod continuous casting and rolling mill: